Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Crankshaft Rear Oil Seal Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left Side
7. Exhaust Manifold Removal - Right Side
8. Water Crossover Removal
9. Water Pump Removal
10. Intake Manifold Removal
11. Valve Rocker Arm Cover Removal - Left Side
12. Valve Rocker Arm Cover Removal - Right Side
13. Valve Rocker Arm and Push Rod Removal
14. Cylinder Head Removal - Left Side
15. Cylinder Head Removal - Right Side
16. Valve Lifter Removal
17. Oil Pump Drive Removal
18. Oil Pan Removal
19. Oil Pump, Screen and Crankshaft Oil Deflector Removal
20. Engine Front Cover Removal
21. Timing Chain and Sprocket Removal
22. Camshaft Removal
23. Piston, Connecting Rod, and Bearing Removal
24. Crankshaft and Bearing Removal
25. Oil Filter Adapter Removal
26. Engine Block Plug Removal
27. Camshaft Bearing Removal
28. Engine Block Cleaning and Inspection
29. Cylinder Boring and Honing
30. Crankshaft and Bearing Cleaning and Inspection
31. Crankshaft Balancer Cleaning and Inspection
32. Engine Flywheel Cleaning and Inspection
33. Piston and Connecting Rod Disassemble
34. Piston, Connecting Rod, and Bearing Cleaning and Inspection
35. Piston and Connecting Rod Assemble
36. Camshaft and Bearings Cleaning and Inspection
37. Camshaft Bearing Installation
38. Timing Chain and Sprocket Cleaning and Inspection
39. Valve Rocker Arm and Push Rod Cleaning and Inspection
40. Valve Lifter and Guide Cleaning and Inspection
41. Cylinder Head Disassemble
42. Cylinder Head Cleaning and Inspection
43. Valve Guide Reaming, and Valve and Seat Grinding
44. Cylinder Head Assemble
45. Oil Pump Disassemble
46. Oil Pump Cleaning and Inspection
47. Oil Pump Assemble
48. Oil Pump Drive Cleaning and Inspection
49. Valve Rocker Arm Cover Cleaning and Inspection
50. Oil Pan Cleaning and Inspection
51. Intake Manifold Disassemble
52. Intake Manifold Cleaning and Inspection
53. Intake Manifold Assemble
54. Exhaust Manifold Cleaning and Inspection
55. Water Crossover Cleaning and Inspection
56. Water Pump Cleaning and Inspection
57. Thread Repair
58. Service Prior to Assembly
59. Engine Block Plug Installation
60. Oil Filter Adapter Installation
61. Crankshaft and Bearing Installation
62. Piston, Connecting Rod, and Bearing Installation
63. Camshaft Installation
64. Timing Chain and Sprocket Installation
65. Engine Front Cover Installation
66. Oil Pump, Screen and Crankshaft Oil Deflector Installation
67. Oil Pan Installation
68. Oil Pump Drive Installation
69. Valve Lifter Installation
70. Cylinder Head Installation - Left Side
71. Cylinder Head Installation - Right Side
72. Valve Rocker Arm and Push Rod Installation
73. Intake Manifold Installation
74. Valve Rocker Arm Cover Installation - Left Side
75. Valve Rocker Arm Cover Installation - Right Side
76. Water Pump Installation
77. Water Crossover Installation
78. Exhaust Manifold Installation - Left Side
79. Exhaust Manifold Installation - Right Side
80. Oil Level Indicator and Tube Installation
81. Crankshaft Rear Oil Seal Installation
82. Engine Flywheel Installation
83. Crankshaft Balancer Installation
84. Engine Prelubing