Operation CHARM: Car repair manuals for everyone.

Side Door Replacement



Front Side Door Replacement

Tools Required
* J 41226 Door Hinge Pin Drillout Kit
* J 41226-50 Door Hinge Pin Adapter Kit

Removal Procedure

1. Remove the side front door trim panel.
2. Remove the hinged side window or the stationary side window.
3. Remove the side front door inside handle.
4. Remove the side front door outside handle.
5. Remove the weatherstrips, if needed.
6. Remove the side door upper and lower door wedges from the door.
7. Remove the lock rod retainers from the side front door.
Rotate the retainers 90 degrees and pull the retainers out.
8. Remove the lock assembly from the door.
9. Remove the side front door wiring harness.
10. Remove the side front door check strap.
11. Remove the side front door check strap seal.




12. Remove the side front door hinge pins using the J 41226 and the J 41226-50.
13. Remove the side front door from the vehicle with an assistant.

Installation Procedure




1. Install the side front door to the vehicle with an assistant.
2. Install the side front door hinge pins using the J 41226 and the J 41226-50.
3. Install the side front door check strap seal.
4. Install the side front door check strap.
5. Install the side front door wiring harness.
6. Install the lock assembly to the door.
7. Install the lock rod retainers by inserting the retainers into the side front door.
Rotate the retainers 90 degrees.
8. Install the side door upper and lower door wedges to the door.
9. Install the weatherstrips, if needed.
10. Install the side front door outside handle.
11. Install the side front door inside handle.
12. Install the hinged side window or the stationary side window.
13. Install the side front door trim panel.