Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Exhaust Manifold Removal - Left Side
4. Exhaust Manifold Removal - Right Side
5. Oil Level Indicator and Tube Removal
6. Water Pump Removal
7. Crankshaft Balancer Removal
8. Valve Rocker Arm Cover Removal - Left Side
9. Valve Rocker Arm Cover Removal - Right Side
10. Distributor Removal
11. Intake Manifold Removal
12. Valve Rocker Arm and Push Rod Removal
13. Cylinder Head Removal - Left Side
14. Cylinder Head Removal - Right Side
15. Valve Lifter Removal
16. Oil Filter Adapter Removal
17. Oil Pan Removal
18. Oil Pump Removal
19. Engine Front Cover Removal
20. Timing Chain and Sprocket Removal
21. Balance Shaft Removal
22. Camshaft Removal
23. Piston, Connecting Rod, and Bearing Removal
24. Crankshaft Rear Oil Seal and Housing Removal
25. Crankshaft and Bearing Removal
26. Engine Block Plug Removal
27. Engine Block Cleaning and Inspection
28. Cylinder Boring and Honing
29. Piston and Connecting Rod Disassemble
30. Piston, Connecting Rod, and Bearing Cleaning and Inspection
31. Piston and Connecting Rod Assemble
32. Crankshaft and Bearing Cleaning and Inspection
33. Crankshaft Balancer Cleaning and Inspection
34. Engine Flywheel Cleaning and Inspection
35. Camshaft and Bearings Cleaning and Inspection
36. Camshaft Bearing Removal
37. Camshaft Bearing Installation
38. Balance Shaft Bearing and/or Bushing Removal
39. Balance Shaft Cleaning and Inspection
40. Balance Shaft Bearing and/or Bushing Installation
41. Timing Chain and Sprocket Cleaning and Inspection
42. Valve Rocker Arm and Push Rod Cleaning and Inspection
43. Valve Lifter and Guide Cleaning and Inspection
44. Cylinder Head Disassemble
45. Cylinder Head Cleaning and Inspection
46. Valve Guide Reaming, and Valve and Seat Grinding
47. Cylinder Head Assemble
48. Oil Pump Disassemble
49. Oil Pump Cleaning and Inspection
50. Oil Pump Assemble
51. Valve Rocker Arm Cover Cleaning and Inspection
52. Oil Pan Cleaning and Inspection
53. Intake Manifold Disassemble
54. Intake Manifold Cleaning and Inspection
55. Intake Manifold Assemble
56. Exhaust Manifold Cleaning and Inspection
57. Water Pump Cleaning and Inspection
58. Thread Repair
59. Service Prior to Assembly
60. Engine Block Plug Installation
61. Crankshaft and Bearing Installation
62. Crankshaft Rear Oil Seal Housing Installation
63. Piston, Connecting Rod, and Bearing Installation
64. Camshaft Installation
65. Balance Shaft Installation
66. Timing Chain and Sprocket Installation
67. Engine Front Cover Installation
68. Oil Pump Installation
69. Oil Pan Installation
70. Oil Filter and Adapter Installation
71. Crankshaft Balancer Installation
72. Valve Lifter Installation
73. Cylinder Head Installation - Left Side
74. Cylinder Head Installation - Right Side
75. Valve Rocker Arm and Push Rod Installation
76. Intake Manifold Installation
77. Distributor Installation
78. Valve Rocker Arm Cover Installation - Left Side
79. Valve Rocker Arm Cover Installation - Right Side
80. Oil Level Indicator and Tube Installation
81. Water Pump Installation
82. Exhaust Manifold Installation - Left Side
83. Exhaust Manifold Installation - Right Side
84. Engine Flywheel Installation
85. Engine Prelubing