Balance Shaft: Service and Repair

Balance Shaft Replacement

Tools Required
^ J 8092 Universal Driver Handle
^ J 45059 Angle Meter
^ J 36996 Balance Shaft Installer

Removal Procedure

1. Remove the radiator.
2. Remove the A/C condenser, if equipped.
3. Remove the valve lifter pushrod guide.
4. Remove the camshaft timing chain and sprockets.




5. Remove the balance shaft drive gear.





Important: The balance shaft drive and balance shaft driven gears are serviced as a set. The set includes the balance shaft driven gear bolt.

6. Remove the balance shaft driven gear bolt from the balance shaft.
1. Use a wrench in order to secure the balance shaft.
Place the wrench onto the balance shaft near to the balance shaft front bearing.
2. Remove the balance shaft bolt.
3. Remove the wrench from the balance shaft.

7. Remove the balance shaft driven gear from the balance shaft.




8. Remove the bolts and the balance shaft retainer.





Important: The balance shaft and the balance shaft front bearing are serviced only as a package. Do not remove the balance shaft front bearing from the balance shaft.

9. Use a soft-faced hammer in order to remove the balance shaft from the engine block.
10. Clean and inspect the balance shaft. Refer to Balance Shaft Cleaning and Inspection.

Installation Procedure





Important: The balance shaft and the balance shaft front bearing are serviced only as an assembly. Do not remove the balance shaft front bearing from the balance shaft.

1. Apply clean engine oil to the balance shaft front bearing. Refer to Sealers, Adhesives, and Lubricants for the correct part number.

Caution: Refer to Safety Glasses Caution.

2. Use the J 36996 and the J 8092 in order to install the balance shaft.





Notice: Refer to Fastener Notice.

3. Install the balance shaft retainer and bolts.

Tighten the bolts to 12 N.m (106 lb in).




4. Install the balance shaft driven gear onto the balance shaft.
5. If reusing the fastener, apply threadlock to the threads of the balance shaft driven gear bolt. Refer to Sealers, Adhesives, and Lubricants for the correct part number.
6. Install the balance shaft driven gear bolt.
1. Use a wrench to secure the balance shaft.
Place the wrench onto the balance shaft near to the balance shaft front bearing.
2. Install the balance shaft driven gear bolt.
1. Tighten the balance shaft driven gear bolt on the first pass to 20 N.m (15 lb ft).
2. Tighten the balance shaft driven gear bolt on the final pass using the J 45059 an additional 35 degrees.
7. Remove the wrench from the balance shaft.
8. Rotate the balance shaft by hand in order to ensure that there is clearance between the balance shaft and the valve lifter pushrod guide. If the balance shaft does not rotate freely, check to ensure that the retaining ring on the balance shaft front bearing is seated on the case.




9. Install the balance shaft drive gear. DO NOT install the camshaft sprocket bolts at this time.




10. Rotate the engine camshaft so that the timing mark on the balance shaft drive gear is in the 12 o'clock position.




11. Remove the balance shaft drive gear.




12. Rotate the balance shaft so that the timing mark on the balance shaft driven gear is in the 6 o'clock position.




13. Position the balance shaft drive gear onto the engine camshaft.
14. Look to ensure that the balance shaft drive gear and the balance shaft driven gear timing marks are aligned.
15. Install the camshaft timing chain and the camshaft sprocket.
16. Install the crankshaft position reluctor ring and the engine front cover.
17. Install the valve lifter pushrod guide.
18. Install the A/C condenser, if equipped.
19. Install the radiator.