Sunroof / Moonroof: Service and Repair
Sunroof Module Assembly Replacement
Removal Procedure
Important: Transfer all necessary parts to the new sunroof module assembly.
1. Remove the sunroof window.
2. Remove the sunshade.
3. Remove the sunroof finish lace.
4. Remove the air deflector.
5. It is only necessary to lower the headliner. Only do those step in headliner replacement that will lower the headliner enough to gain access to the part. Refer to Headlining Trim Panel Replacement (Regular Cab) Headlining Trim Panel Replacement (Extended Cab) Headlining Trim Panel Replacement (Crew Cab).
6. Disconnect the front sunroof drain hoses from the drain spigot.
7. Disconnect the rear sunroof drain hoses from the drain spigot.
8. Remove the front to bolts located at the motor base first.
9. With the aid of an assistant, remove the remaining bolts (1) that secure the module (2) to the roof ring.
Lower and remove the sunroof module assembly out through the passenger side door.
10. If you are replacing the sunroof module assembly, remove the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Replacement (Extended Cab) Sunroof Motor/Actuator Replacement (Crew Cab).
Installation Procedure
1. If you are replacing the sunroof module assembly, install the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Replacement (Extended Cab) Sunroof Motor/Actuator Replacement (Crew Cab).
2. With the aid of an assistant, position the sunroof module assembly to the roof ring.
Notice: Refer to Fastener Notice.
3. Install the 4 bolts (1) that secure the module (2) to the roof ring.
Tighten the bolts to 10 N.m (89 lb in).
4. Install the remaining bolts at the motor base.
Tighten the bolts to 10 N.m (89 lb in).
5. Connect the front and rear drain hoses to the drain spigots.
6. Install the sunshade.
7. Install the headliner.
Verify that the electrical connector is connected to the sunroof motor/actuator.
8. Install the sunroof window. Adjust as necessary.
9. Initialize the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab Existing Motor) Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab New Motor) Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab New Motor) Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab Existing Motor).
10. Install the air deflector.
11. Install the sunroof finish lace.
12. Inspect the sunroof for proper operation.