92. Control Valve Body Assemble

Control Valve Body Assemble

Tools Required

^ J 33163 Valve Tray Set
^ J 43773 Valve Spring Compressor

Main Valve Body Assemble





1. Install the exhaust backfill valve (1) and the spring (2).





2. Compress the exhaust backfill spring with J 43773 (2).
3. Install the retaining clip (1). Ensure the retaining clip (1) is below the valve body surface.





4. Install the control relief valve (1) and spring (2).





5. Compress the control relief spring with J 43773 (2).
6. Install the retaining clip (1). Ensure the retaining clip (1) is below the valve body surface.

Shift Valve Body Assemble





1. Notice:
Refer to Transmission Control Valve Body Overhaul Notice.

Install the solenoid screen (1).

Ensure the solenoid screen (1) is installed to a depth of 0.50 - 1.00 mm (0.20 - 0.039 inch) below the shift valve body surface, as shown in the insert, dimension A.





2. Install control main valve (1) and spring (2).





3. Using J 43773 (2), compress the valve spring.
4. Install retaining clip (1). Ensure the retaining clip (1) is below the valve body surface.





5. Install shift valve 2 (1), spring (2), and plug (3).





6. Using J 43773 (2), compress the valve spring.
7. Install retaining clip (1). Ensure the retaining clip is below the valve body surface.





8. Install shift valve 3 (1), spring (2), and plug (3).





9. Using J 43773 (2), compress the valve spring.
10. Install retaining clip (1). Make sure the retaining clip is below the valve body surface.





11. Install shift valve 1 (1), spring (2), and plug.





12. Using J 43773 (2), compress the valve spring.
13. Install retaining clip (1). Ensure the retaining clip is below the valve body surface.

Control Valve Body Assembly





1. Position main valve body assembly (4) on the work table so that the worm-track side is up.
2. Align separator plate (2) with main valve body locating pins (3).
3. Install separator plate (2).
4. Align shift valve body assembly (1) with main valve body locating pins (3).
5. Install the shift valve body assembly onto the separator plate.





6. Position the control valve assembly on the work table so that the main valve body is facing up.
7. Install eleven bolts (1) retaining the valve bodies together.

Tighten the bolts to 12 Nm (108 inch lbs.).





8. Position the control valve assembly on the work table so that the shift valve body is up.

9. Important:
^ O-ring (4) is slightly larger than O-ring (3).
^ P/N 29536833 is printed on the shift solenoid 1 (SS1) (5).

Install the solenoid O-ring (4) onto the SS1 (5).
10. Install the solenoid O-ring (3) onto the SS1 (5).
11. Align the SS1 (5) so that the electrical connector points away from the nearest locating pin and is parallel to the separator plate as shown.
12. Install the solenoid retainer (2).





13. Position the control valve assembly on the work table so that main valve body (16) is facing up.

14. Important:
P/N 29541895 is printed on the pressure control solenoid 1 (PCS1).

Install the solenoid O-ring (14) onto the PCS1 (15).

15. Important:
P/N 29541896 is printed on the pressure control solenoid 2 (PCS2).

Install the solenoid O-ring (8) onto the PCS2 (9).
16. Install the spring (10), PCS1 trim valve (11), spring (12), and trim gain valve (13).
17. Install the spring (5), PCS2 trim valve (6) and trim gain valve (7).
18. Install PCS1 (15) so that the electrical connection faces up. Do not seat the solenoid.
19. Install PCS2 (9) so the electrical connection faces up. Do not seat the solenoid.
20. Align 2 accumulator plugs (3) so that the spring bores face up.
21. Install 2 accumulator plugs (3) and 2 accumulator springs (2).
22. Push PCS1 and PCS2 into the bores until the solenoids seat.
23. Align the PCS retaining bracket (1) with main valve body locating pin (4).
24. Install the PCS retaining bracket (1) so that PCS1 and PCS2, the accumulator plugs, and the accumulator springs are retained against the valve body.





25. Notice:
Refer to Fastener Notice in Service Precautions.

Install 3 bolts (1) retaining the PCS retaining bracket (2).

Tighten bolts (1) to 12 Nm (108 inch lbs.).





26. Important:
^ The solenoid O-rings are blue and white.
^ O-ring (3) is slightly larger than O-ring (2).
^ P/N 29536833 is printed on the shift solenoid 3 (SS3).

Install the solenoid O-ring (3) onto the SS3 (4).
27. Install the solenoid O-ring (2) onto the SS3 (4).
28. Install the SS3 (4) so that the electrical connection faces up. seat the solenoid.
29. Install the solenoid retainer (1).





30. Important:
^ The solenoid O-rings are blue and white.
^ O-ring (3) is slightly larger than O-ring (2).
^ P/N 29536833 is printed on shift solenoid 2 (SS2).

Install the solenoid O-ring (3) onto the SS2 (4).
31. Install the solenoid O-ring (2) onto the SS2 (4).
32. Install the SS2 (4) so that the electrical connection faces up. seat the solenoid.
33. Install the solenoid retainer (1).





34. Important:
^ P/N 29541898 is printed on the torque converter clutch pressure control solenoid (TCC PCS).
^ The solenoid O-rings are green.
^ O-ring (6) is slightly larger than O-ring (5).

Install the solenoid O-ring (6) onto the TCC PCS (7).
35. Install the solenoid O-ring (5) onto the TCC PCS (7).
36. Install the TCC PCS spring (3).
37. Install the TCC PCS valve (4)
38. Align the TCC PCS (7) so that the electrical connection faces up.
39. Install the TCC PCS. Seat the solenoid.
40. Align the PCS retaining bracket (2) with the main valve body locating pin.
41. Install the PCS retaining bracket (2) so that the TCC PCS is against the valve body.

42. Notice:
Refer to Fastener Notice in Service Precautions.

Install the bolt (1) retaining the PCS retaining bracket (2).

Tighten the bolt to 12 Nm (108 inch lbs.).





43. Important:
^ The solenoid O-rings are blue and white.
^ O-ring (3) is slightly larger than O-ring (2)
^ P/N 29536833 is printed on the modulated main pressure (MAIN MOD) solenoid.

Install the O-rings (3 and 4) onto the MAIN MOD solenoid (6).
44. Install the MAIN MOD solenoid (6).
45. Install the MAIN MOD solenoid retainer (5) into the bottom of the valve body.
46. Install the MAIN MOD solenoid body assembly (2).

47. Important:
Four bolts pass through the MAIN MOD solenoid valve body to retain the control valve body assembly to the transmission case. Install these bolts when installing the control valve body assembly.

Install the 2 bolts (1) retaining the MAIN MOD solenoid valve body and the shift valve body to the main valve body.

Tighten bolts to 12 Nm (108 inch lbs.).





48. Align the bolts holes and alignment tabs of the transmission fluid pressure (TFP) switch (1) with the TFP switch holes in main valve body (3).
49. Install TFP switch (1) onto main valve body (3).





50. Important:
^ Bolt (2) is slightly longer than the other bolts (1).
^ The TFP switch is retained by five bolts (1) and by bolt (2).

Install five bolts (1) and one bolt (2) retaining the TFP switch to the main valve body.

Tighten the bolts to 12 Nm (108 inch lbs.).

51. Install the reverse signal pipe (2) onto the main valve body.
52. Install two bolts (3) retaining the reverse signal pipe and the shift valve body to the main valve body.

Tighten the bolts to 12 Nm (108 inch lbs.).