Operation CHARM: Car repair manuals for everyone.

Front Housing Assemble



Front Housing Assemble

Tools Required

^ J 25070 Heat Gun
^ J 36190 Driver Handle
^ J 36507 Detent Bushing Remover and Installer
^ J 36511 Oil Fill and Drain Plug Hex Bit - 17 mm
^ J 36798 Shift Rail Bushing Staking Tool





1. Using a brass drift, install the input shaft bearing in the clutch housing.





2. Using the J 36798 (2) with the bushing side against the bushing and the J 36190 (1), install the shift shaft bushing in the clutch housing.





3. Using the J 36798 with the staking side against the bushing and the J 36190, stake the bushing in place.





4. Using the J 36507 (2) and the J 36190 (1), install the inner shift shaft detent bushing to the second mark on the J 36507.





5. Using the J 36507 (2) and the J 36190 (1), install the outer shift shaft detent bushing to the first mark on the J 36507.





6. Install the transmission vent.





7. Notice:
Refer to Fastener Notice.

Using the J 36511 install the oil fill plug. Apply pipe sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the drain plug threads.

Tighten the fill plug to 30 Nm (22 ft. lbs.).





8. Using the J 36511, install the oil drain plug. Apply pipe sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the drain plug threads.

Tighten the drain plug to 30 Nm (22 ft. lbs.).





9. Using the J 25070, heat the clutch housing front countershaft bearing bore for ten minutes.





10. Using a suitable bearing installing tool, install the front countershaft bearing in the clutch housing.