P0464
DTC P0464
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview) provides an overview of each diagnostic category.
DTC Descriptor
DTC P0464
- Fuel Level Sensor Circuit Intermittent
Diagnostic Fault Information
Circuit Description
The fuel level sender changes resistance based on fuel level. The engine control module (ECM) monitors the signal circuit of the fuel level sender in order to determine fuel level. When the fuel tank is full, the sender resistance is low and the ECM senses a low signal voltage. When the fuel tank is empty, the sender resistance is high and the ECM senses a high signal voltage. The ECM uses the signal circuit of the fuel level sender in order to calculate the total remaining fuel percentage in the tank. The ECM sends the fuel level percent via the class 2 serial data circuit to the instrument cluster in order to control the fuel gage. The fuel level information is also used for misfire and evaporative emission (EVAP) diagnostics.
Conditions for Running the DTC
* The ignition is OFF.
* DTC P0442 is running.
Conditions for Setting the DTC
* The fuel level change is greater than 10 percent.
* The above condition is present for greater than 30 seconds.
Action Taken When the DTC Sets
* DTC P0442 is aborted.
* The ECM/PCM records the operating conditions at the time the diagnostic fails. The ECM/PCM displays the failure information in the Failure Records on the scan tool.
Conditions for Clearing the DTC
* The DTC becomes history when the conditions for setting the DTC are no longer present.
* The history DTC clears after 40 malfunction-free warm-up cycles.
Reference Information
Schematic Reference
Instrument Cluster Schematics (Instrument Cluster Schematics)
Connector End View Reference
Component Connector End Views (Connector Views)
Description and Operation
Instrument Cluster Description and Operation (Description and Operation)
Electrical Information Reference
* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)
Scan Tool Reference
Control Module References (Programming and Relearning) for scan tool information
Circuit/System Verification
Ignition ON, verify the scan tool Fuel Tank Level Remaining or Fuel Level Sensor parameter is between 4-98 percent.
Circuit/System Testing
1. Ignition OFF, disconnect the harness connector at the fuel level sensor.
2. Ignition OFF, test for less than 1 ohm between the low reference circuit terminal 3 and ground.
• If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuits tests normal, replace the ECM.
3. Install a Signal Generator and Instrument Panel Tester between the signal circuit terminal 2 and the low reference circuit terminal 3.
4. Ignition ON, vary the signal generator resistance between 40 and 250 ohms. Verify that the scan tool Fuel Tank Level Remaining or the Fuel Level Sensor parameter displays a range that varies between 5 and 95 percent as the signal generator resistance changes.
• If not within the specified range, test the signal circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
5. If all circuits test normal, perform the fuel level sensor component test before replacing the fuel level sensor.
Component Testing
1. Ignition OFF, remove the fuel level sender.
2. While sweeping the fuel level sensor through its full range of motion, test for a minimum resistance value of less than 41 ohms and a maximum value greater than 119 ohms between the signal terminal B and the low reference terminal C.
• If not within the specified range, replace the fuel level sensor.
Repair Instructions
Perform the Diagnostic Repair Verification (Verification Tests) after completing the diagnostic procedure.
* Fuel Level Sensor Replacement (Service and Repair) for the 2.9L engine
* Fuel Level Sensor Replacement (Service and Repair) for the 3.7L engine
* Control Module References (Programming and Relearning) for the ECM replacement, setup, and programming