Cylinder Block Assembly: Specifications
BlockCrankshaft Main Bearing Bore Diameter 78.070-78.088 mm (3.0760-3.0766 in)
Cylinder Bore Diameter 92.990-93.006 mm (3.6638-3.6644 in)
Cylinder Bore Out-of-Round 0.013 mm (0.0005 in)
Cylinder Head Deck Surface Flatness 0.08 mm (0.003 in)
Cylinder Liner Recession 0.015 mm (0.0006 in)
Connecting Rod
Connecting Rod Bearing Clearance 0.021-0.065 mm (0.0008-0.0025 in)
Connecting Rod Bore Diameter - Bearing End 60.322-60.338 mm (2.3749-2.3755 in)
Connecting Rod Bore Out-of-Round - Bearing End 0.005 mm (0.0002 in)
Connecting Rod Side Clearance 0.05-0.35 mm (0.0019-0.0137 in)
Crankshaft
Crankshaft End Play 0.112-0.388 mm (0.0044-0.0153 in)
Crankshaft Main Bearing Clearance 0.012-0.064 mm (0.0004-0.0025 in)
Crankshaft Main Journal Diameter 69.968-69.984 mm (2.7567-2.7574 in)
Crankshaft Rod Journal Diameter 56.7 mm (2.234 in)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Piston Rings
Piston Ring End Gap - First Compression Ring 0.15-0.3 mm (0.0059-0.0118 in)
Piston Ring End Gap - Second Compression Ring 0.36-0.51 mm (0.0142-0.0201 in)
Piston Ring End Gap - Oil Control Ring 0.250-0.760 mm (0.0098-0.0299 in)
Piston Ring to Groove Clearance - First Compression Ring 0.043-0.093 mm (0.0017-0.0037 in)
Piston Ring to Groove Clearance - Second Compression Ring 0.043-0.093 mm (0.0017-0.0037 in)
Piston Ring to Groove Clearance - Oil Control Ring 0.059-0.215 mm (0.0023-0.0085 in)
Pistons and Pins
Piston - Piston Diameter 92.971-93.005 mm (3.6603-3.6616 in)
Piston - Piston Pin Bore Diameter 23.502-23.508 mm (0.9259-0.9262 in)
Piston - Piston to Bore Clearance -0.015-0.035 mm (-0.0006-0.0014 in)
Pin - Piston Pin Clearance to Connecting Rod Bore 0.001-0.018 mm (0.0004-0.0007 in)
Pin - Piston Pin Clearance to Piston Pin Bore 0.003-0.012 mm (0.00012-0.0005 in)
Pin - Piston Pin Diameter 23.496-23.499 mm (0.9257-0.9258 in)
Connecting Rod Cap Bolt
First Pass 25 N.m (18 lb ft)
Final Pass 110 degrees
Crankshaft Balancer Bolt
First Pass 150 N.m (110.6 lb ft)
Final Pass 180 degrees
Crankshaft Main Bearing Cap Bolt
First Pass 25 N.m (18 lb ft)
Final Pass (180 degrees)