Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Draining Fluids and Oil Filter Removal
3. Drive Belt Tensioner Removal
4. Power Steering Pump Bracket Removal
5. Drive Belt Idler Pulley Removal
6. Oil Level Indicator and Tube Removal
7. Exhaust Manifold Removal
8. Oil Filter Adapter Removal
9. Heater Inlet Pipe Removal
10. Heater Outlet Hose Fitting Removal
11. Water Outlet Removal
12. Water Pump Removal
13. Engine Coolant Thermostat Housing Removal
14. Intake Manifold Removal
15. Fuel Rail and Injectors Removal
16. Camshaft Position Actuator Solenoid Valve Removal
17. Camshaft Cover Removal
18. Oil Pan Removal
19. Oil Pump Suction Pipe and Screen Assembly Removal
20. Crankshaft Balancer Removal
21. Engine Front Cover Removal
22. Oil Pump Removal
23. Crankshaft Front Oil Seal Removal
24. Timing Chain and Sprocket Removal
25. Crankshaft Rear Oil Seal and Housing Removal
26. Crankshaft Rear Oil Seal Removal
27. Timing Chain Tensioner Removal
28. Engine Lift Bracket Removal
29. Camshaft Removal
30. Valve Rocker Arm and Valve Lash Adjuster Removal
31. Cylinder Head Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Engine Block Plug Removal
35. Engine Block Cleaning and Inspection
36. Cylinder Honing
37. Crankshaft and Bearing Cleaning and Inspection
38. Crankshaft Balancer Cleaning and Inspection
39. Engine Flywheel Cleaning and Inspection
40. Piston and Connecting Rod Disassemble
41. Piston, Connecting Rod, and Bearing Cleaning and Inspection
42. Cylinder Sleeve Removal
43. Cylinder Sleeve Installation
44. Piston and Connecting Rod Assemble
45. Camshafts Cleaning and Inspection
46. Timing Chain and Sprocket Cleaning and Inspection
47. Valve Rocker Arm and Valve Lash Adjuster Cleaning and Inspection
48. Cylinder Head Disassemble
49. Cylinder Head Cleaning and Inspection
50. Cylinder Head Assemble
51. Camshaft Cover Cleaning and Inspection
52. Oil Pump Cleaning and Inspection
53. Oil Pan Cleaning and Inspection
54. Engine Front Cover Cleaning and Inspection
55. Intake Manifold Cleaning and Inspection
56. Exhaust Manifold Cleaning and Inspection
57. Water Pump Cleaning and Inspection
58. Thread Repair
59. Service Prior to Assembly
60. Engine Block Plug Installation
61. Crankshaft and Bearing Installation
62. Piston, Connecting Rod, and Bearing Installation
63. Cylinder Head Installation
64. Valve Rocker Arm and Valve Lash Adjuster Installation
65. Camshaft Installation
66. Engine Lift Bracket Installation
67. Timing Chain Tensioner Installation
68. Timing Chain and Sprocket Installation
69. Camshaft Cover Installation
70. Camshaft Position Actuator Solenoid Valve Installation
71. Crankshaft Front Oil Seal Installation
72. Oil Pump Installation
73. Engine Front Cover Installation
74. Water Pump Installation
75. Crankshaft Rear Oil Seal and Housing Installation
76. Oil Pump Suction Pipe and Screen Assembly Installation
77. Oil Pan Installation
78. Crankshaft Balancer Installation
79. Fuel Rail and Injectors Installation
80. Intake Manifold Installation
81. Engine Coolant Thermostat Housing Installation
82. Heater Inlet Pipe Installation
83. Heater Outlet Hose Fitting Installation
84. Water Outlet Installation
85. Oil Filter Adapter Installation
86. Exhaust Manifold Installation
87. Oil Level Indicator and Tube Installation
88. Power Steering Pump Bracket Installation
89. Drive Belt Tensioner Installation
90. Drive Belt Idler Pulley Installation
91. Crankshaft Rear Oil Seal Installation
92. Engine Flywheel Installation
93. Engine Prelubing