Operation CHARM: Car repair manuals for everyone.

Clutch Assembly



Disassembled Views

1-2-3-4-5-6 Clutch Assembly

1-2-3-4-5-6 Clutch Assembly:




1 - 1-2-3-4-5-6 Clutch Assembly
2 - Seal Ring (2)
3 - Turbine Shaft Assembly
4 - Turbine Shaft
5 - Bushing, 20 mm (0.8 in) ID
6 - 1-2-3-4-5-6 Clutch Piston Housing Assembly
7 - Power Take-Off (PTO) Gear
8 - Turbine Tone Wheel
9 - 1-2-3-4-5-6 Clutch Housing Assembly
10 - 1-2-3-4, 4-5-6 Clutch Bushing
11 - 1-2-3-4, 4-5-6 Clutch Housing
12 - O-ring
13 - External Retaining Ring
14 - 4-5-6 Clutch Piston Inner Seal
15 - 4-5-6 Clutch Piston Outer Seal
16 - 4-5-6 Clutch Piston
17 - 4-5-6 Clutch Return Spring Assembly
18 - 1-2-3-4 Clutch Piston Outer Seal
19 - 1-2-3-4 Clutch Piston Housing
20 - 4-5-6 Clutch Piston Return Spring Retainer
21 - 1-2-3-4 Clutch Piston Inner Seal
22 - 1-2-3-4 Clutch Piston Outer Seal
23 - 1-2-3-4 Clutch Piston
24 - 1-2-3-4 Clutch Piston Return Spring Assembly
25 - 1-2-3-4 Clutch Balance Piston
26 - 1-2-3-4 Clutch Hub Internal Retainer Ring
27 - 1-2-3-4 Clutch Steel Plate (6)
28 - 1-2-3-4 Clutch Fiber Plate (6)
29 - 1-2-3-4 Clutch Selective Backing Plate 5.84-6.04 mm (0.2299-0.2378 in)
30 - 1-2-3-4 Clutch Backing Plate External Retainer Ring
31 - 1-2-3-4 Clutch Backing Plate Internal Retainer Ring
32 - 1-2-3-4 Clutch Hub Thrust Bearing Assembly
33 - 1-2-3-4 Clutch Hub
34 - 4-5-6 Clutch Hub Thrust Bearing
35 - 4-5-6 Clutch Steel Plate (7)
36 - 4-5-6 Clutch Fiber Plate (6)
37 - 4-5-6 Clutch Hub
38 - Input Sun Gear Thrust Washer
39 - Input Sun Gear
40 - Input Sun Gear Flange
41 - Input Sun Gear External Retaining Ring

2-6 Clutch/Low and Reverse Clutch

2-6 Clutch/Low and Reverse Clutch:




1 - 2-6 Clutch Piston Assembly, Bonded Seals
2 - Input and 3rd, 5th, and Reverse Clutch Ring Gear
3 - 2-6 Clutch Spring Plate
4 - Piston Return Spring Assembly (3)
5 - 2-6 Clutch Fiber Plate (5)
6 - 2-6 Clutch Steel Plate (4)
7 - 2-6 Clutch Backing Plate
8 - Internal Retaining Ring
9 - Internal Retaining Ring
10 - Low and Reverse Clutch Backing Plate
11 - Low and Reverse Clutch Fiber Plate (6)
12 - Low and Reverse Clutch Steel Plate (5)
13 - Low and Reverse Clutch Steel Plate, Selective

Low and Reverse Clutch Piston Housing

Low and Reverse Clutch Piston Housing:




1 - Low and Reverse Clutch Housing Gasket
2 - Low and Reverse Clutch Housing, 2WD
3 - Low and Reverse Clutch Housing, 4WD
4 - Low and Reverse Clutch Housing Bolt, M10 x 1.5 x 40, Flanged Head (16)
5 - Prop Shaft Front Slip Yoke Oil Seal
6 - Output Nut, 4WD
7 - Rear Shipping Cover, 2WD
8 - Rear Shipping Cover, 4WD

Low and Reverse Clutch Housing Assembly, 2WD

Low and Reverse Clutch Housing Assembly, 2WD:




1 - Low and Reverse Clutch Housing Assembly, 2WD
2 - Low and Reverse Clutch Piston
3 - Low and Reverse Clutch Outer Piston Seal
4 - Low and Reverse Clutch Inner Piston Seal
5 - Internal Retaining Ring
6 - Output Carrier Support Bearing
7 - Output Speed Sensor Reluctor Wheel
8 - Low and Reverse Clutch Housing, 2WD
9 - Vehicle Speed Sensor Bolt, M6 x 1.0 x 13
10 - Sensor Shipping Cover
11 - Output Speed Sensor
12 - Vehicle Speed Sensor O-Ring
13 - Low and Reverse Clutch Selective Spacer
14 - Low and Reverse Clutch External Retaining Ring
15 - Output Shaft Support Bearing
16 - Low and Reverse Clutch Internal Retaining Ring

Low and Reverse Clutch Housing Assembly, 4WD

Low and Reverse Clutch Housing Assembly, 4WD:




1 - Low and Reverse Clutch Housing Assembly, 4WD
2 - Low and Reverse Clutch Piston
3 - Low and Reverse Clutch Outer Piston Seal
4 - Low and Reverse Clutch Inner Piston Seal
5 - Internal Retaining Ring
6 - Output Carrier Support Bearing
7 - Output Shaft Bearing Spacer
8 - Low and Reverse Clutch Housing, 4WD
9 - Selective Spacer
10 - External Retaining Ring
11 - Output Shaft Support Bearing
12 - Internal Retaining Ring
13 - Output shaft Retaining Nut, 4WD