Operation CHARM: Car repair manuals for everyone.

112. Exhaust Gas Recirculation Valve and Cooler Installation



Exhaust Gas Recirculation Valve and Cooler Installation





1. Install the intake manifold tube.




2. Install the exhaust gas recirculation (EGR) cooler bracket.

Notice: Refer to Fastener Notice .

3. Install the EGR cooler bracket bolts.

Tighten the EGR cooler bracket bolts to 25 N.m (18 lb ft).





4. Install the EGR and cooler.




5. Install the EGR mount bolt.

Tighten the EGR mount bolt to 50 N.m (37 lb ft).





6. Install the top EGR cooler bolts.

Tighten the top EGR cooler bolts to 25 N.m (18 lb ft).





7. Install the air inlet tube.
8. Install the air inlet tube nuts.

Tighten the air inlet tube nuts to 25 N.m (18 lb ft).





9. Install the air inlet tube to intake manifold tube bolt and nut.

Tighten the air inlet tube to intake manifold tube bolt and nut to 25 N.m (18 lb ft).