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Defroster Door Replacement



Defroster Door Replacement

Removal Procedure




1. Remove the HVAC module.
2. If equipped remove the heat stakes (1) from the HVAC module (2) with a screwdriver and a hammer.




3. If equipped remove the HVAC module assembly screws.
4. Separate the HVAC module assembly.
5. Remove the mode actuator screws.
6. Remove the mode actuator.
7. Remove the mode actuator cam assembly.
8. Remove the defroster door (8).

Installation Procedure




1. Install the defroster door (8).
2. Install the mode actuator cam assembly.
3. Install the mode actuator.

Notice: Refer to Fastener Notice.

4. Install the mode actuator screws.

Tighten the screws to 1.6 N.m (14 lb in).

5. Install the HVAC module assembly halves.

Important: For every heat stake removed ensure that you install a screw.

6. Install the screws to the HVAC module assembly.

Tighten the screws to 1.6 N.m (14 lb in).

7. Install the HVAC module assembly.