Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Draining Fluids and Oil Filter Removal
3. Drive Belt Tensioner Removal
4. Power Steering Pump Bracket Removal
5. Drive Belt Idler Pulley Removal
6. Oil Level Indicator and Tube Removal
7. Exhaust Manifold Removal
8. Oil Filter Adapter Removal
9. Heater Inlet Pipe Removal
10. Heater Outlet Hose Fitting Removal
11. Water Outlet Removal
12. Water Pump Removal
13. Engine Coolant Thermostat Housing Removal
14. Intake Manifold Removal
15. Fuel Rail and Injectors Removal
16. Camshaft Position Actuator Solenoid Valve Removal
17. Camshaft Cover Removal
18. Oil Pan Removal
19. Oil Pump Suction Pipe and Screen Assembly Removal
20. Crankshaft Balancer Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Oil Pump Removal
24. Timing Chain and Sprocket Removal
25. Crankshaft Rear Oil Seal and Housing Removal
26. Crankshaft Rear Oil Seal Removal
27. Balance Shaft Removal
28. Timing Chain Tensioner Removal
29. Engine Lift Bracket Removal
30. Camshaft Removal
31. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Removal
32. Cylinder Head Removal
33. Piston, Connecting Rod, and Bearing Removal
34. Crankshaft and Bearing Removal
35. Clutch Pilot Bearing Removal
36. Flywheel Locator Removal
37. Balancer Shaft Front Bearing and Center Bearing Removal
38. Engine Block Plug Removal
39. Engine Block Cleaning and Inspection
40. Cylinder Honing
41. Crankshaft and Bearing Cleaning and Inspection
42. Crankshaft Balancer Cleaning and Inspection
43. Engine Flywheel Cleaning and Inspection
44. Piston and Connecting Rod Disassemble
45. Piston, Connecting Rod, and Bearing Cleaning and Inspection
46. Cylinder Sleeve Removal
47. Cylinder Sleeve Installation
48. Piston and Connecting Rod Assemble
49. Camshafts Cleaning and Inspection
50. Camshaft Timing Chain and Sprocket Cleaning and Inspection
51. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Cleaning and Inspection
52. Cylinder Head Disassemble
53. Cylinder Head Cleaning and Inspection
54. Cylinder Head Assemble
55. Camshaft Cover Cleaning and Inspection
56. Oil Pump Cleaning and Inspection
57. Oil Pan Cleaning and Inspection
58. Engine Front Cover Cleaning and Inspection
59. Intake Manifold Cleaning and Inspection
60. Exhaust Manifold Cleaning and Inspection
61. Water Pump Cleaning and Inspection
62. Thread Repair
63. Service Prior to Assembly
64. Balancer Shaft Front Bearing and Center Bearing Installation
65. Engine Block Plug Installation
66. Clutch Pilot Bearing Installation
67. Flywheel Locator Installation
68. Crankshaft and Bearing Installation
69. Piston, Connecting Rod, and Bearing Installation
70. Balance Shaft Installation
71. Cylinder Head Installation
72. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Installation
73. Camshaft Installation
74. Engine Lift Bracket Installation
75. Timing Chain Tensioner Installation
76. Timing Chain and Sprocket Installation
77. Camshaft Cover Installation
78. Camshaft Position Actuator Solenoid Valve Installation
79. Oil Pump Installation
80. Engine Front Cover Installation
81. Crankshaft Front Oil Seal Installation
82. Water Pump Installation
83. Crankshaft Rear Oil Seal and Housing Installation
84. Oil Pump Suction Pipe and Screen Assembly Installation
85. Oil Pan Installation
86. Crankshaft Balancer Installation
87. Fuel Rail and Injectors Installation
88. Intake Manifold Installation
89. Engine Coolant Thermostat Housing Installation
90. Heater Inlet Pipe Installation
91. Heater Outlet Hose Fitting Installation
92. Water Outlet Installation
93. Oil Filter Adapter Installation
94. Exhaust Manifold Installation
95. Oil Level Indicator and Tube Installation
96. Power Steering Pump Bracket Installation
97. Drive Belt Tensioner Installation
98. Drive Belt Idler Pulley Installation
99. Crankshaft Rear Oil Seal Installation
100. Engine Flywheel Installation
101. Engine Prelubing