Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD BOLTS




Cylinder Head Bolt - 12
First pass 30 Nm (22 lb ft)
Final pass 155 degrees

CYLINDER HEAD SURFACE VARIATION

Surface Flatness
Block Deck 0.08 mm (0.003 in)
Exhaust Manifold Deck 0.08 mm (0.003 in)
Intake Manifold Deck 0.08 mm (0.003 in)

CYLINDER BLOCK

Cylinder Head Deck Surface Flatness 0.08 mm (0.003 in)

INTAKE MANIFOLD

Intake Manifold Bolt 10 Nm (89 lb in)*

*Tighten the intake manifold bolts from the inside out.


CAMSHAFT BEARING CAP

Camshaft Cap Bolt 12 Nm (106 lb in)**

**Tighten the bolts evenly in order to compress the valve springs before final torque.


CRANKSHAFT PULLEY

Crankshaft Balancer Bolt
First Pass 150 Nm (110 lb ft)
Final Pass 180 degrees

EXHAUST MANIFOLD




Exhaust Manifold Bolt
First Pass 20 Nm (15 lb ft)
Second Pass 20 Nm (15 lb ft)
Final Pass 20 Nm (15 lb ft)