Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD BOLTS




Cylinder Head Bolt - 10
First pass 30 Nm (22 lb ft)
Final pass 155 degrees

CYLINDER HEAD BOLT RE-USABILITY

Notice: Do not use the cylinder head bolts again. Install NEW cylinder head bolts during assembly. Do not use any type of sealant on the cylinder head gasket, unless specified.

CYLINDER HEAD SURFACE VARIATION

Surface Flatness
Block Deck 0.08 mm (0.003 in)
Exhaust Manifold Deck 0.08 mm (0.003 in)
Intake Manifold Deck 0.08 mm (0.003 in)

CYLINDER BLOCK

Cylinder Head Deck Surface Flatness 0.08 mm (0.003 in)

INTAKE MANIFOLD

Tighten the intake manifold bolts from the inside out.
Intake Manifold Bolt 10 Nm (89 lb in)

CAMSHAFT BEARING CAP

Tighten the bolts evenly in order to compress the valve springs before final torque.
Camshaft Cap Bolt 12 Nm (106 lb in)

CRANKSHAFT PULLEY

Crankshaft Balancer bolt
First pass 150 Nm (110 lb ft)
Final pass 180 degrees

EXHAUST MANIFOLD




Exhaust Manifold Bolt - 3 Times in Sequence 20 Nm (15 lb ft)