Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Draining Fluids and Oil Filter Removal
3. Drive Belt Tensioner Removal
4. Power Steering Pump Bracket Removal
5. Drive Belt Idler Pulley Removal
6. Oil Level Indicator and Tube Removal
7. Exhaust Manifold Removal
8. Oil Filter Adapter Removal
9. Heater Inlet Pipe Removal
10. Heater Outlet Hose Fitting Removal
11. Water Outlet Removal
12. Water Pump Removal
13. Engine Coolant Thermostat Housing Removal
14. Intake Manifold Removal
15. Fuel Rail and Injectors Removal
16. Camshaft Position Actuator Solenoid Valve Removal
17. Camshaft Cover Removal
18. Oil Pan Removal
19. Oil Pump Suction Pipe and Screen Assembly Removal
20. Crankshaft Balancer Removal
21. Engine Front Cover Removal
22. Oil Pump Removal
23. Crankshaft Front Oil Seal Removal
24. Timing Chain and Sprocket Removal
25. Crankshaft Rear Oil Seal and Housing Removal
26. Crankshaft Rear Oil Seal Removal
27. Timing Chain Tensioner Removal
28. Engine Lift Bracket Removal
29. Camshaft Removal
30. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Removal
31. Cylinder Head Removal
32. Piston, Connecting Rod, and Bearing Removal
33. Crankshaft and Bearing Removal
34. Flywheel Locator Removal
35. Engine Block Plug Removal
36. Engine Block Cleaning and Inspection
37. Cylinder Honing
38. Crankshaft and Bearing Cleaning and Inspection
39. Crankshaft Balancer Cleaning and Inspection
40. Engine Flywheel Cleaning and Inspection
41. Piston and Connecting Rod Disassemble
42. Piston, Connecting Rod, and Bearing Cleaning and Inspection
43. Cylinder Sleeve Removal
44. Cylinder Sleeve Installation
45. Piston and Connecting Rod Assemble
46. Camshafts Cleaning and Inspection
47. Camshaft Timing Chain and Sprocket Cleaning and Inspection
48. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Cleaning and Inspection
49. Cylinder Head Disassemble
50. Cylinder Head Cleaning and Inspection
51. Cylinder Head Assemble
52. Camshaft Cover Cleaning and Inspection
53. Oil Pump Cleaning and Inspection
54. Oil Pan Cleaning and Inspection
55. Engine Front Cover Cleaning and Inspection
56. Intake Manifold Cleaning and Inspection
57. Exhaust Manifold Cleaning and Inspection
58. Water Pump Cleaning and Inspection
59. Thread Repair
60. Service Prior to Assembly
61. Engine Block Plug Installation
62. Flywheel Locator Installation
63. Crankshaft and Bearing Installation
64. Piston, Connecting Rod, and Bearing Installation
65. Cylinder Head Installation
66. Valve Rocker Arm and Hydraulic Valve Lash Adjuster Installation
67. Camshaft Installation
68. Engine Lift Bracket Installation
69. Timing Chain Tensioner Installation
70. Timing Chain and Sprocket Installation
71. Camshaft Cover Installation
72. Camshaft Position Actuator Solenoid Valve Installation
73. Crankshaft Front Oil Seal Installation
74. Oil Pump Installation
75. Engine Front Cover Installation
76. Water Pump Installation
77. Crankshaft Rear Oil Seal and Housing Installation
78. Oil Pump Suction Pipe and Screen Assembly Installation
79. Oil Pan Installation
80. Crankshaft Balancer Installation
81. Fuel Rail and Injectors Installation
82. Intake Manifold Installation
83. Engine Coolant Thermostat Housing Installation
84. Heater Inlet Pipe Installation
85. Heater Outlet Hose Fitting Installation
86. Water Outlet Installation
87. Oil Filter and Adapter Installation
88. Exhaust Manifold Installation
89. Oil Level Indicator and Tube Installation
90. Power Steering Pump Bracket Installation
91. Drive Belt Tensioner Installation
92. Drive Belt Idler Pulley Installation
93. Crankshaft Rear Oil Seal Installation
94. Engine Flywheel Installation
95. Engine Prelubing