Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal - Left Side
6. Exhaust Manifold Removal - Right Side
7. Water Pump Removal
8. Throttle Body Removal
9. Fuel Rail and Injectors Removal
10. Intake Manifold Removal
11. Engine Coolant Air Bleed Pipe and Hole Cover Removal
12. Engine Block Valley Cover Removal
13. Valve Lifter Oil Manifold Removal
14. Valve Lifter Oil Filter Removal
15. Valve Rocker Arm Cover Removal - Left Side
16. Valve Rocker Arm Cover Removal - Right Side
17. Valve Rocker Arm and Push Rod Removal
18. Cylinder Head Removal - Left Side
19. Cylinder Head Removal - Right Side
20. Valve Lifter Removal
21. Oil Filter Removal
22. Oil Pan Removal
23. Engine Front Cover Removal
24. Crankshaft Rear Oil Seal Housing Removal
25. Oil Pump, Screen and Crankshaft Oil Deflector Removal
26. Timing Chain and Sprocket Removal
27. Camshaft Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearing Removal
30. Engine Block Plug Removal
31. Engine Block Cleaning and Inspection
32. Cylinder Boring and Honing
33. Crankshaft and Bearing Cleaning and Inspection
34. Crankshaft Balancer Cleaning and Inspection
35. Engine Flywheel Cleaning and Inspection
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Cleaning and Inspection
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Cleaning and Inspection
41. Camshaft Bearing Installation
42. Camshaft Timing Chain and Sprocket Cleaning and Inspection
43. Valve Rocker Arm and Push Rod Cleaning and Inspection
44. Valve Lifter and Guide Cleaning and Inspection
45. Cylinder Head Disassemble
46. Cylinder Head Cleaning and Inspection
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Cleaning and Inspection
51. Oil Pump Assemble
52. Engine Front Cover Cleaning and Inspection
53. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
54. Engine Block Valley Cover Cleaning and Inspection
55. Valve Lifter Oil Manifold Cleaning and Inspection
56. Valve Rocker Arm Cover Cleaning and Inspection
57. Oil Pan Cleaning and Inspection
58. Intake Manifold Cleaning and Inspection
59. Exhaust Manifold Cleaning and Inspection
60. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
61. Water Pump Cleaning and Inspection
62. Thread Repair
63. Service Prior to Assembly
64. Engine Block Plug Installation
65. Crankshaft and Bearing Installation
66. Piston, Connecting Rod, and Bearing Installation
67. Camshaft Installation
68. Timing Chain and Sprocket Installation
69. Oil Pump, Screen and Crankshaft Oil Deflector Installation
70. Crankshaft Rear Oil Seal Housing Installation
71. Crankshaft Rear Oil Seal Installation
72. Engine Front Cover Installation (Without Camshaft Position Actuator)
73. Crankshaft Front Oil Seal Installation
74. Oil Pan Installation
75. Oil Filter Installation
76. Valve Lifter Installation
77. Cylinder Head Installation - Left Side
78. Cylinder Head Installation - Right Side
79. Valve Rocker Arm and Push Rod Installation
80. Valve Rocker Arm Cover Installation - Left Side
81. Valve Rocker Arm Cover Installation - Right Side
82. Engine Block Valley Cover Installation
83. Valve Lifter Oil Filter Installation
84. Valve Lifter Oil Manifold Installation
85. Engine Coolant Air Bleed Pipe and Hole Cover Installation
86. Intake Manifold Installation
87. Fuel Rail and Injectors Installation
88. Throttle Body Installation
89. Water Pump Installation
90. Exhaust Manifold Installation - Left Side
91. Exhaust Manifold Installation - Right Side
92. Oil Level Indicator and Tube Installation
93. Engine Flywheel Installation
94. Crankshaft Balancer Installation
95. Engine Prelubing