Operation CHARM: Car repair manuals for everyone.

111. Exhaust Gas Recirculation Valve and Cooler Installation




Exhaust Gas Recirculation Valve and Cooler Installation




1. Install the exhaust gas recirculation (EGR) cooler bracket.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the EGR cooler bracket bolts and tighten to 25 Nm (18 lb ft).




3. Install the EGR and cooler.




4. Install the EGR mount bolts and nut and tighten to 50 Nm (37 lb ft).




5. Install the top EGR cooler bolts and tighten to 25 Nm (18 lb ft).




6. Install the air inlet tube.
7. Install the air inlet tube nuts and bolts and tighten to 25 Nm (18 lb ft).




8. Install the air inlet tube to intake manifold tube bolt and nut and tighten to 25 Nm (18 lb ft).
9. Install the MAP sensor and bolt and tighten to 10 Nm (89 lb in).
10. Install the rear bracket.
11. Install the rear bracket bolt and tighten to 10 Nm (89 lb in).