Rear Axle Housing Replacement (With Rear Disc)
Rear Axle Housing Replacement (With Rear Disc)
Removal Procedure
1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair) .
2. Place jack or utility stands at the front end of the vehicle.
3. Drain the axle lubricant from the rear axle. Refer to Differential Oil Replacement (10.5 Inch Axle) (Differential Oil Replacement (10.5 Inch Axle))Differential Oil Replacement (11.5 Inch Axle) (Differential Oil Replacement (11.5 Inch Axle))Differential Oil Replacement (8.6 Inch Axle) (Differential Oil Replacement (8.6 Inch Axle))Differential Oil Replacement (9.5LD Inch Axle) (Differential Oil Replacement (9.5LD Inch Axle)) .
4. Disconnect the propeller shaft. Refer to One-Piece Propeller Shaft Replacement (One-Piece Propeller Shaft Replacement) orTwo-Piece Propeller Shaft Replacement (Two-Piece Propeller Shaft Replacement) .
5. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation (Service and Repair) .
6. Disconnect the wheel speed sensors.
* For non-hybrid vehicles less than 3900 kg (8600 lb), refer toRear Wheel Speed Sensor Replacement (Rear Wheel Speed Sensor Replacement) .
* For non-hybrid vehicles greater than 3900 kg (8600 lb), refer toRear Wheel Speed Sensor Replacement (Rear Wheel Speed Sensor Replacement) .
7. Disconnect the parking brake cable. Refer to Parking Brake Rear Cable Replacement - Left Side (JF3, JF7) (Park Brake Rear Cable Replacement - Left Side (JF3, JF7))Parking Brake Rear Cable Replacement - Left Side (JD9) (Park Brake Rear Cable Replacement - Left Side (JD9)) andParking Brake Rear Cable Replacement - Right Side (JF3, JF7) (Park Brake Rear Cable Replacement - Right Side (JF3, JF7))Parking Brake Rear Cable Replacement - Right Side (JD9) (Park Brake Rear Cable Replacement - Right Side (JD9)) .
8. Remove the brake line bracket bolts. Suspend the brake lines from the vehicle with heavy mechanics wire.
9. Remove the brake calipers from the brake caliper mounting brackets. Do not disconnect the brake lines. Suspend the calipers from the vehicle with heavy mechanics wire. Refer to Rear Brake Caliper Replacement (JD9) (Rear Brake Caliper Replacement (JD9))Rear Brake Caliper Replacement (JH6, JH7) (Rear Brake Caliper Replacement (JH6, JH7)) .
10. Disconnect the shock absorbers from the axle brackets. Refer to Shock Absorber Replacement (2500, 3500) (Shock Absorber Replacement)Shock Absorber Replacement (1500) (Shock Absorber Replacement) .
11. Remove the vent hose from the rear axle vent fitting. Refer to Vent Hose Replacement (Vent Hose Replacement) .
12. Remove the nuts and the washers from the U-bolts.
13. Remove the U-bolts, the spring plates and the spacers form the axle assembly.
14. Lower the axle assembly.
Installation Procedure
1. Place the rear axle assembly under the vehicle.
2. Align the rear axle assembly with the springs.
3. Connect the spacers, the spring plates and the U-bolts to the rear axle.
4. Raise the rear axle assembly into position.
Caution: Refer to Fastener Caution (Fastener Caution) .
5. Install the washers if equipped and the nuts to the U-bolts.
* 15 Series tighten the nuts in a criss cross pattern to 72 Nm (53 lb ft).
* 25 series tighten the nuts in a criss cross pattern to 150 Nm (110 lb ft).
6. Install the vent hose to the rear axle vent fitting. Refer to Vent Hose Replacement (Vent Hose Replacement) .
7. Connect the shock absorbers to the rear axle. Refer to Shock Absorber Replacement (2500, 3500) (Shock Absorber Replacement)Shock Absorber Replacement (1500) (Shock Absorber Replacement) .
8. Install the brake calipers. Refer to Rear Brake Caliper Replacement (JD9) (Rear Brake Caliper Replacement (JD9))Rear Brake Caliper Replacement (JH6, JH7) (Rear Brake Caliper Replacement (JH6, JH7)) .
9. Install the brake lines and the brake line bracket bolts to the axle.
10. Connect the parking brake cable. Refer to Parking Brake Rear Cable Replacement - Left Side (JF3, JF7) (Park Brake Rear Cable Replacement - Left Side (JF3, JF7))Parking Brake Rear Cable Replacement - Left Side (JD9) (Park Brake Rear Cable Replacement - Left Side (JD9)) andParking Brake Rear Cable Replacement - Right Side (JF3, JF7) (Park Brake Rear Cable Replacement - Right Side (JF3, JF7))Parking Brake Rear Cable Replacement - Right Side (JD9) (Park Brake Rear Cable Replacement - Right Side (JD9)) .
11. Connect the wheel speed senors.
* For non-hybrid vehicles less than 3900 kg (8600 lb), refer toRear Wheel Speed Sensor Replacement (Rear Wheel Speed Sensor Replacement) .
* For non-hybrid vehicles greater than 3900 kg (8600 lb), refer toRear Wheel Speed Sensor Replacement (Rear Wheel Speed Sensor Replacement) .
12. Install the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation (Service and Repair) .
13. Connect the propeller shaft. Refer to One-Piece Propeller Shaft Replacement (One-Piece Propeller Shaft Replacement) orTwo-Piece Propeller Shaft Replacement (Two-Piece Propeller Shaft Replacement) .
14. Fill the axle with lubricant. Use the proper fluid. Refer to Approximate Fluid Capacities andFluid and Lubricant Recommendations .
15. Remove the utility stands.
16. Lower the vehicle.