System Specifications
SURFACE VARIATION - HEAD-TO-BLOCKBlock
Cylinder Head Deck Surface Flatness 0.08 mm (0.003 in)
Cylinder Head
Surface Flatness - Block Deck 0.08 mm (0.003 in)
CYLINDER BORE DIAMETER
Cylinder Bore Diameter 95.490-95.506 mm (3.7623-3.7629 in)
CYLINDER OUT OF ROUND
Cylinder Bore Out-of-Round 0.13 mm (0.0005 in)
CRANKSHAFT JOURNAL DIAMETER & LIMITS
Crankshaft Main Journal Diameter 69.968-69.984 mm (2.7567-2.7574 in)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Crankshaft End Play 0.112-0.388 mm (0.0044-0.0153 in)
MAIN BEARING CLEARANCE, STANDARD & LIMIT
Crankshaft Main Bearing Clearance 0.012-0.064 mm (0.0004-0.0025 in)
Crankshaft Main Bearing Bore Diameter 78.070-78.088 mm (3.0760-3.0766 in)
MAIN BEARING CAP TORQUE AND SEQUENCE
Crankshaft Main Bearing Cap Bolts
First Pass 25 Nm (18 lb ft)
Final Pass 180 degrees
CONNECTING ROD SIDE CLEARANCE, OUT-OF-ROUND & DIAMETER
Connecting Rod Side Clearance 0.05-0.35 mm (0.0019-0.0137 in)
Connecting Rod Bore Out-of-round - Bearing End 0.006 mm (0.0002 in)
Connecting Rod Bore Diameter - Bearing End 60.322-60.338 mm (2.3749-2.3755 in)
CONNECTING ROD BEARING CLEARANCE
Connecting Rod Bearing Clearance 0.021-0.065 mm (0.0008-0.0025 in)
PISTON DIMENSIONS AND CLEARANCES
Piston Diameter 92.971-93.005 mm (3.6603-3.6616 in)
Piston to Bore Clearance -0.015-0.035 mm (-0.0006-0.0014 in)
PISTON RING GAP & GROOVE CLEARANCE
Piston Ring End Gap
First Compression Ring 0.20-0.40 mm (0.00787-0.0157 in)
Second Compression Ring 0.36-0.51 mm (0.0142-0.0201 in)
Oil Control Ring 0.250-0760 mm (0.0098-0.0299 in)
Piston Ring to Grove Clearance
First Compression Ring 0.043-0.093 mm (0.0017-0.0037 in)
Second Compression Ring 0.053-0.093 mm (0.0021-0.0037 in)
Oil Control Ring 0.059-0.215 mm (0.0023-0.0085 in)
CRANKSHAFT PULLEY TORQUE
Crankshaft Balancer Bolt
First Pass 150 Nm (110 lb ft)
Final Pass 180 degrees