Rear Side Door Replacement
Rear Side Door Replacement
Tools Required
* J 41226 Door Hinge Pin Drill out Kit
* J 41226-50 Door Hinge Pin Adapter Kit
Removal Procedure
1. Remove the side rear door trim panel. Refer to Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door) (Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door))Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 60 Door) (Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 60 Door)) or Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 40 Door) (Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 40 Door))Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 60 Door) (Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 60 Door)).
2. Remove the hinged side window or the stationary side window. Refer to Body Side Window Replacement (Swing Out) (Body Side Window Replacement (Swing Out)) Body Side Window Replacement (Stationary) (Body Side Window Replacement (Stationary)).
3. Remove the weatherstrips, if needed. Refer to Rear Side Door Lower Weatherstrip Replacement (Rear Side Door Lower Weatherstrip Replacement) or Intermediate Side Door Window Weatherstrip Replacement (Intermediate Side Door Window Weatherstrip Replacement).
4. Remove the side rear door upper and lower door wedges from the door. Refer to Sliding Rear Side Door Locator and Door Side Wedge Replacement (Locator) (Sliding Rear Side Door Locator and Door Side Wedge Replacement (Locator)).
5. Remove the upper and the lower door latches. Refer to Rear Side Door Latch Replacement - Upper (Rear Side Door Latch Replacement - Upper) and Rear Side Door Latch Replacement - Lower (Rear Side Door Latch Replacement - Lower).
6. Remove the latch rods from the door.
7. Remove the latch handle. Refer to Rear Side Door Latch Control Replacement (Rear Side Door Latch Control Replacement).
8. Remove the latch striker. Refer to Rear Side Door Latch Striker Replacement - Lower (Cargo Doors) (Rear Side Door Latch Striker Replacement - Lower (Cargo Doors))Rear Side Door Latch Striker Replacement - Lower (Double Doors) (Rear Side Door Latch Striker Replacement - Lower (Double Doors)).
9. Remove the side rear door hinge pins using the J 41226 and the J 41226-50.
10. Remove the side rear door from the vehicle.
Installation Procedure
1. Install the side rear door to the vehicle with an assistant.
2. Install the side rear door hinge pins using the J 41226 and the J 41226-50.
3. Install the latch striker. Refer to Rear Side Door Latch Striker Replacement - Lower (Cargo Doors) (Rear Side Door Latch Striker Replacement - Lower (Cargo Doors))Rear Side Door Latch Striker Replacement - Lower (Double Doors) (Rear Side Door Latch Striker Replacement - Lower (Double Doors)).
4. Install the latch handle. Refer to Rear Side Door Latch Control Replacement (Rear Side Door Latch Control Replacement).
5. Install the latch rods to the door.
6. Install the upper and the lower door latches. Refer to Rear Side Door Latch Replacement - Upper (Rear Side Door Latch Replacement - Upper) and Rear Side Door Latch Replacement - Lower (Rear Side Door Latch Replacement - Lower).
7. Install the side rear door upper and lower door wedges to the door. Refer to Sliding Rear Side Door Locator and Door Side Wedge Replacement (Locator) (Sliding Rear Side Door Locator and Door Side Wedge Replacement (Locator)).
8. Install the weatherstrips, if needed. Refer to Rear Side Door Lower Weatherstrip Replacement (Rear Side Door Lower Weatherstrip Replacement) or Intermediate Side Door Window Weatherstrip Replacement (Intermediate Side Door Window Weatherstrip Replacement).
9. Install the hinged side window or the stationary side window. Refer to Body Side Window Replacement (Swing Out) (Body Side Window Replacement (Swing Out)) Body Side Window Replacement (Stationary) (Body Side Window Replacement (Stationary)).
10. Install the side rear door trim panel. Refer to Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door) (Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door))Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 60 Door) (Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 60 Door)) or Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 40 Door) (Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 40 Door))Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 60 Door) (Rear Side 60/40 Door Trim Panel Replacement - Left Side (E26, 60 Door)).