Exhaust Pipe Replacement - Right Side

Exhaust Pipe Replacement - Right Side

Removal Procedure




1. Remove the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (6.6L) ().
2. Remove the upper exhaust gas recirculation cooling pipe. Refer to Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Service and Repair).
3. Remove the exhaust pipe bolts in the proper sequence.




4. Remove the exhaust pipe, bracket and gaskets. Discard the gaskets.

Installation Procedure




1. Position the exhaust pipe with a NEW gasket to the turbocharger, EGR cooler and the exhaust manifold.




2. Install a NEW gasket (1) to turbocharger and align the tab (2) to face outward.
3. Loosely install the exhaust pipe to turbocharger bolts.




4. Position the exhaust pipe with a NEW gasket (1) to the exhaust manifold. Align the tabs (2) on the gasket to face downward.
5. Loosely install the exhaust pipe to exhaust manifold bolts.





Caution: Refer to Fastener Caution (Fastener Caution).

6. Tighten the exhaust pipe bolts in the sequence shown to 53 Nm (39 lb ft).
7. Install the upper exhaust gas recirculation cooling pipe. Refer to Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Service and Repair).
8. Install the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (6.6L) ().