Sunroof Track Timing/Synchronization (Crew Cab)

Sunroof Track Timing/Synchronization (Crew Cab)

Removal Procedure

1. Place the module in the closed/flush position.
2. Remove the sunroof window. Sunroof Window Replacement (Extended Cab) (Sunroof Window Replacement (Extended Cab))Sunroof Window Replacement (Crew Cab) (Sunroof Window Replacement (Crew Cab)).
3. It is only necessary to lower the headliner. Only do those step in headliner replacement that will lower the headliner enough to gain access to the part. Refer to Headlining Trim Panel Replacement (Crew Cab) (Headlining Trim Panel Replacement (Crew Cab))Headlining Trim Panel Replacement (Extended Cab) (Headlining Trim Panel Replacement (Extended Cab))Headlining Trim Panel Replacement (Regular Cab) (Headlining Trim Panel Replacement (Regular Cab)).
4. Disconnect the electrical connector from the motor/actuator.
5. Remove the motor/actuator. Refer to Sunroof Motor/Actuator Replacement (Extended Cab) (Sunroof Motor/Actuator Replacement (Extended Cab))Sunroof Motor/Actuator Replacement (Crew Cab) (Sunroof Motor/Actuator Replacement (Crew Cab)).




6. Push the cam assembly (2) forward until the timing hole (3) in the cam is aligned with the timing hole (4) in the lifter arm (1).




7. Insert a pin (1) in the holes to hold the position while installing the drive motor.

Note: Both mechanisms should now be in the closed position.

8. Repeat this procedure for the opposite side.

Installation Procedure

Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the sunroof window. Refer to Sunroof Window Replacement (Extended Cab) (Sunroof Window Replacement (Extended Cab))Sunroof Window Replacement (Crew Cab) (Sunroof Window Replacement (Crew Cab)).

Tighten the screws to 4 Nm (35 lb in).

2. Install the motor/actuator. Refer to Sunroof Motor/Actuator Replacement (Extended Cab) (Sunroof Motor/Actuator Replacement (Extended Cab))Sunroof Motor/Actuator Replacement (Crew Cab) (Sunroof Motor/Actuator Replacement (Crew Cab)).

Tighten the motor attachment screws to 3.5 Nm (31 lb in).

3. Connect the electrical connector to the motor/actuator.




4. Remove the pin (1) from the holes that held the position while installing the drive motor.
5. Install the headliner. Refer to Headlining Trim Panel Replacement (Crew Cab) (Headlining Trim Panel Replacement (Crew Cab))Headlining Trim Panel Replacement (Extended Cab) (Headlining Trim Panel Replacement (Extended Cab))Headlining Trim Panel Replacement (Regular Cab) (Headlining Trim Panel Replacement (Regular Cab)).
6. Perform the Initialization/Teach Procedure. Refer to Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab Existing Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab Existing Motor))Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab New Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab New Motor))Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab Existing Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab Existing Motor))Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab New Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab New Motor)).
7. Verify the operation of the sunroof.