Exhaust Pipe Replacement - Left Side

Exhaust Pipe Replacement - Left Side

Removal Procedure

1. Remove the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (6.6L) ().




2. Remove the transmission. Refer to Transmission Replacement (Service and Repair).
3. Remove the exhaust heat shield nuts (2) and heat shield (3) from the dash panel.




4. Remove the exhaust pipe heat shield bolts and shield.




5. Remove the exhaust pipe bolts in the sequence shown.




6. Remove the exhaust pipe and gaskets. Discard the gaskets.

Installation Procedure




1. Position the exhaust pipe to the turbocharger and the exhaust manifold.




2. Install a NEW gasket (1) to the turbocharger with the tab (2) facing outward.
Important: Position the exhaust pipe gaskets with the tabs shown. Failure to do so will cause improper alignment of the gaskets and result in exhaust leaks.


3. Loosely install the exhaust pipe to turbocharger bolts.




4. Position the exhaust pipe with a NEW gasket (1) to the exhaust manifold. Align the tabs (2) on the gasket to face outward.
Important: Position the exhaust pipe gaskets with the tabs shown. Failure to do so will cause improper alignment of the gaskets and result in exhaust leaks.


5. Loosely install the exhaust pipe to exhaust manifold bolts.

Left:

Caution: Refer to Fastener Caution (Fastener Caution).

6. Tighten the exhaust pipe bolts in the sequence shown to 53 Nm (39 lb ft).




7. Install the exhaust pipe heat shield bolts and tighten to 10 Nm (89 lb in).




8. Install the left side exhaust heat shield (3) at the dash panel.
9. Install the heat shield nuts (2) and tighten to 9 Nm (80 lb in).
10. Install the transmission. Refer to Transmission Replacement (Service and Repair).
11. Install the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (6.6L) ().