Evaporative Emission Canister Replacement (15/25 Reg/Ext/Crw Cab With 34 Gal Tank)

Evaporative Emission Canister Replacement (15/25 Reg/Ext/Crw Cab With 34 Gal Tnk)

Removal Procedure





Note: Clean all evaporative emission (EVAP) connections and surrounding areas prior to disconnecting the lines in order to avoid possible system contamination.

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Disconnect the EVAP canister pipe quick connect fitting (2) from the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
3. Disconnect the EVAP canister vent solenoid pipe quick connect fitting (3) from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
4. Disconnect the EVAP canister pipe quick connect fitting (4) from the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).




5. Remove the EVAP canister nut. (body shown removed, for clarity).
6. Remove the EVAP canister assembly.
7. If replacing the EVAP canister perform the following steps, otherwise proceed to step 4 in the installation procedure.




8. Remove the EVAP canister bracket from the canister.
9. Disconnect the EVAP canister pipe quick connect fittings from the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).

Installation Procedure




1. If replacing the EVAP canister perform the following steps, otherwise proceed to step 4.
2. Install the EVAP canister bracket to the canister.
3. Connect the EVAP canister pipe quick connect fittings to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).




4. Install the EVAP canister assembly.

Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the EVAP canister nut.

Tighten the nut to 25 Nm (18 lb ft).




6. Connect the EVAP canister pipe quick connect fitting (4) to the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
7. Connect the EVAP canister vent solenoid pipe quick connect fitting (3) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
8. Connect the EVAP canister pipe quick connect fitting (2) to the fuel tank EVAP pipe. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
9. Lower the vehicle.