Clutch Pedal Assembly: Service and Repair

Clutch Pedal Replacement

Removal Procedure

1. Move the instrument panel to the service position. Refer to Instrument Panel Service Positioning (with SLT) (Instrument Panel Service Positioning (with SLT))Instrument Panel Service Positioning (without SLT) (Instrument Panel Service Positioning (without SLT)).




2. Disconnect the clutch pedal engine start switch electrical connector (1).
3. Remove the clutch master cylinder. Refer to Clutch Master Cylinder Replacement (Service and Repair).




4. Remove the clutch pedal to clutch pedal bracket bolt.




5. Remove the clutch pedal to brake module bolts.
6. Remove the clutch pedal sub-assembly.

Installation Procedure




1. Install the clutch pedal sub-assembly.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the clutch pedal to brake module bolts.

Tighten the bolts to 50 Nm (37 lb ft).




3. Install the clutch pedal to clutch pedal bracket bolt.

Tighten the bolt to 36 Nm (27 lb ft).

4. Remove the clutch master cylinder. Refer to Clutch Master Cylinder Replacement (Service and Repair).




5. Connect the clutch pedal engine start switch electrical connector (1).
6. Install the instrument panel. Refer to Instrument Panel Service Positioning (with SLT) (Instrument Panel Service Positioning (with SLT))Instrument Panel Service Positioning (without SLT) (Instrument Panel Service Positioning (without SLT)).

Warning

Replacement or reprogramming of the ECM, or replacement of the clutch pedal position sensor (CPPS) or clutch pedal requires that a CPPS learn procedure be performed. Failure to perform the CPPS learn procedure may result in personal injury or damage to the vehicle or its components if the vehicle is in gear and the starter motor is accidentally engaged.

7. Perform the clutch pedal position sensor learn procedure. Refer to Clutch Pedal Position Sensor Learn (Tremec 5-Speed (TZ0) - Manual Transmission) or Clutch Pedal Position Sensor Learn (Component Tests and General Diagnostics).