Sunroof / Moonroof: Service and Repair
Sunroof Frame Replacement
Removal Procedure
Note: Transfer all necessary parts to the new sunroof module assembly.
1. Remove the sunroof window. Refer to Sunroof Window Replacement (Extended Cab) (Sunroof Window Replacement (Extended Cab))Sunroof Window Replacement (Crew Cab) (Sunroof Window Replacement (Crew Cab)).
2. Remove the sunshade. Refer to Sunroof Sunshade Replacement (Crew Cab) (Sunroof Sunshade Replacement (Crew Cab))Sunroof Sunshade Replacement (Extended Cab) (Sunroof Sunshade Replacement (Extended Cab)).
3. Remove the sunroof finish lace. Refer to Sunroof Opening Trim Finish Lace Replacement (Extended Cab) (Sunroof Opening Trim Finish Lace Replacement (Extended Cab)).
4. Remove the air deflector. Refer to Sunroof Air Deflector Replacement (Extended Cab) (Sunroof Air Deflector Replacement (Extended Cab))Sunroof Air Deflector Replacement (Crew Cab) (Sunroof Air Deflector Replacement (Crew Cab)).
5. It is only necessary to lower the headliner. Only do those step in headliner replacement that will lower the headliner enough to gain access to the part. Refer to Headlining Trim Panel Replacement (Crew Cab) (Headlining Trim Panel Replacement (Crew Cab))Headlining Trim Panel Replacement (Extended Cab) (Headlining Trim Panel Replacement (Extended Cab))Headlining Trim Panel Replacement (Regular Cab) (Headlining Trim Panel Replacement (Regular Cab)).
6. Disconnect the front sunroof drain hoses from the drain spigot.
7. Disconnect the rear sunroof drain hoses from the drain spigot.
8. Remove the front to bolts located at the motor base first.
9. With the aid of an assistant, remove the remaining bolts (1) that secure the module (2) to the roof ring.
Lower and remove the sunroof module assembly out through the passenger side door.
10. If you are replacing the sunroof module assembly, remove the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Replacement (Extended Cab) (Sunroof Motor/Actuator Replacement (Extended Cab))Sunroof Motor/Actuator Replacement (Crew Cab) (Sunroof Motor/Actuator Replacement (Crew Cab)).
Installation Procedure
1. If you are replacing the sunroof module assembly, install the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Replacement (Extended Cab) (Sunroof Motor/Actuator Replacement (Extended Cab))Sunroof Motor/Actuator Replacement (Crew Cab) (Sunroof Motor/Actuator Replacement (Crew Cab)).
2. With the aid of an assistant, position the sunroof module assembly to the roof ring.
Caution: Refer to Fastener Caution (Fastener Caution)
3. Install the 4 bolts (1) that secure the module (2) to the roof ring.
Tighten the bolts to 10 Nm (89 lb in).
4. Install the remaining bolts at the motor base.
Tighten the bolts to 10 Nm (89 lb in).
5. Connect the front and rear drain hoses to the drain spigots.
6. Install the sunshade. Refer to Sunroof Sunshade Replacement (Crew Cab) (Sunroof Sunshade Replacement (Crew Cab))Sunroof Sunshade Replacement (Extended Cab) (Sunroof Sunshade Replacement (Extended Cab)).
7. Install the headliner. Refer to Headlining Trim Panel Replacement (Crew Cab) (Headlining Trim Panel Replacement (Crew Cab))Headlining Trim Panel Replacement (Extended Cab) (Headlining Trim Panel Replacement (Extended Cab))Headlining Trim Panel Replacement (Regular Cab) (Headlining Trim Panel Replacement (Regular Cab)).
Verify that the electrical connector is connected to the sunroof motor/actuator.
8. Install the sunroof window. Adjust as necessary. Refer to Sunroof Window Height and Opening Fit Adjustment (Extended Cab) (Sunroof Window Height and Opening Fit Adjustment (Extended Cab))Sunroof Window Height and Opening Fit Adjustment (Crew Cab) (Sunroof Window Height and Opening Fit Adjustment (Crew Cab)).
9. Initialize the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab Existing Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab Existing Motor))Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab New Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab New Motor))Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab Existing Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Extended Cab Existing Motor))Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab New Motor) (Sunroof Motor/Actuator Initialization/Teach Process (Crew Cab New Motor)).
10. Install the air deflector. Refer to Sunroof Air Deflector Replacement (Extended Cab) (Sunroof Air Deflector Replacement (Extended Cab))Sunroof Air Deflector Replacement (Crew Cab) (Sunroof Air Deflector Replacement (Crew Cab)).
11. Install the sunroof finish lace. Refer to Sunroof Opening Trim Finish Lace Replacement (Extended Cab) (Sunroof Opening Trim Finish Lace Replacement (Extended Cab)).
12. Inspect the sunroof for proper operation.