Fuel Level Sensor: Service and Repair

Fuel Level Sensor Replacement (35 Reg/Ext/Crew Cab With 34 gal Tank)

Removal Procedure




1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement (25 Ext/Crew Cab With 26 Gal Tank) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (15/25 Reg/Ext/Crw Cab With 34 Gal Tnk) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (15 Ext/Crew Cab With 26 Gal Tank) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (15 Reg Cab With 26 Gal Tank) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (35 Reg/Ext/Crew Cab With 34 Gal Tank) (Service and Repair).
2. Disconnect the fuel level sensor wiring pigtail electrical connector (1) from the module cover.




3. Remove the fuel level sensor wiring pigtail from under the module clip (2).
4. Gently push in the fuel level sensor retainers (1), disengaging them from the module reservoir.




5. Slide the fuel level sensor up, in order to remove the sensor from the module slot.

Installation Procedure




1. Position the fuel level sensor over the slot in the reservoir and slide the sensor down into the slot.




2. Ensure that the fuel level sensor retainers (1) engage the module reservoir.
3. Install the fuel level sensor wiring pigtail under the module clip (2) behind the fuel pump wires.




4. Connect the fuel level sensor wiring pigtail electrical connector (1) to the module cover.
5. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement (25 Ext/Crew Cab With 26 Gal Tank) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (15/25 Reg/Ext/Crw Cab With 34 Gal Tnk) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (15 Ext/Crew Cab With 26 Gal Tank) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (15 Reg Cab With 26 Gal Tank) (Service and Repair)Fuel Tank Fuel Pump Module Replacement (35 Reg/Ext/Crew Cab With 34 Gal Tank) (Service and Repair).