Intake Manifold Replacement - Left SIDE

Intake Manifold Replacement - Left Side

Removal Procedure




1. Remove the center intake manifold. Refer to Center Intake Manifold Replacement (Intake Manifold Replacement).
2. Remove the glow plug module and bracket. Refer to Glow Plug Control Module Replacement (Service and Repair).
3. Remove the left fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (Fuel Injection Fuel Rail Assembly Replacement - Bank 1).
4. Remove the intake manifold bolts/nuts.

Note: The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes in order to avoid damage to the sealing surfaces.

5. Remove the intake manifold.
6. To prevent entry of debris in the cylinder head tape the openings.
7. If required, clean and inspect the intake manifold. Refer to Intake Manifold Cleaning and Inspection (26. Intake Manifold Cleaning and Inspection).

Installation Procedure




1. Apply a 2-3 mm (1/8 in) wide, by 0.5-1.5 mm (1/16 in) high bead of sealant to the intake manifold. Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for the correct part number.




2. Install the intake manifold.
3. Install the intake manifold bolts/nuts.

Right:

Caution: Refer to Fastener Caution (Fastener Caution).

4. Tighten the intake manifold bolts/nuts in the sequence shown.

Tighten the bolts/nuts to 21 Nm (15 lb ft).

5. Install the left fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (Fuel Injection Fuel Rail Assembly Replacement - Bank 1).
6. Install the glow plug module and bracket. Refer to Glow Plug Control Module Replacement (Service and Repair).
7. Install the center intake manifold. Refer to Center Intake Manifold Replacement (Intake Manifold Replacement).