Drivetrain and Front Suspension Frame Replacement

Drivetrain and Front Suspension Frame Replacement

Special Tools

DW-110-060 Engine Assembly Support Fixture

Removal Procedure




1. Support the powertrain using the support fixture. This fixture is used to keep the powertrain from rocking fore/aft once the front and rear mounts are disconnected. Refer to Engine Support Fixture (Engine Support Fixture) for the 2.2L or 2.4L engine or Engine Support Fixture (Engine Support Fixture) for the 2.8L, 3.0L, 3.2L or 3.6L engine.
2. Remove the front wheels. Refer to Tire and Wheel Removal and Installation (Service and Repair).
3. Disconnect the front control arm ball joint from the knuckle. Refer to Lower Control Arm Ball Joint Replacement (Service and Repair).
4. Remove the front exhaust pipe assembly. Refer to Catalytic Converter Replacement (LAF) (Catalytic Converter Replacement - Left Side) for the 2.2L or 2.4L engine or Exhaust Flexible Pipe Replacement (LF1) (Service and Repair) for the 2.8L, 3.0L, 3.2L or 3.6L engine.
5. Remove the propeller shaft, if equipped. Refer to Propeller Shaft Replacement (Service and Repair).

Note: Do not allow the radiator to swing after removing the front suspension crossmember.

6. Secure the upper part of the radiator with mechanics wire.
7. Disconnect the 2 stabilizer shaft links from the struts. Refer to Stabilizer Shaft Link Replacement (Front Suspension).
8. If equipped with hydraulic power steering, remove the steering gear to front suspension crossmember bolts.
9. If equipped with rack electronic power steering, disconnect the electrical connectors and remove the steering gear with the drivetrain and front suspension frame. Refer to Steering Gear Replacement (Electronic Power Steering) (Steering Gear)Steering Gear Replacement (Hydraulic Power Steering) (Steering Gear).




10. Support the front suspension crossmember by a jack stand.
11. Remove the front suspension crossmember to transmission rear mount bracket bolts.




12. Remove the transmission front mount to front suspension crossmember bolt and disconnect the mount from the frame.




13. Remove the front suspension crossmember to body bolts.




14. Remove the front suspension crossmember support bracket to body bolts.
15. Lower the front suspension crossmember slowly with care. Rotate the stabilizer shaft properly in order to have enough space.
16. Remove the stabilizer shaft. Refer to Stabilizer Shaft Replacement (Front Suspension).
17. Remove the 2 control arms. Refer to Lower Control Arm Replacement (Front Suspension).

Installation Procedure

1. Install the 2 front control arms. Refer to Lower Control Arm Replacement (Front Suspension).
2. Install the stabilizer shaft. Refer to Stabilizer Shaft Replacement (Front Suspension).




3. Raise the front suspension crossmember slowly with care using a jack stand. Rotate the stabilizer shaft properly in order to settle the front suspension crossmember in the correct position.
4. If equipped with rack electronic power steering, install the steering gear. Refer to Steering Gear Replacement (Electronic Power Steering) (Steering Gear)Steering Gear Replacement (Hydraulic Power Steering) (Steering Gear).

Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the front suspension crossmember support bracket and front suspension crossmember to body bolts.

* Tighten the front suspension crossmember to body bolts to 155 Nm (114 lb ft).
* Tighten the front suspension crossmember support bracket to body bolts to 50 Nm (37 lb ft).

6. Install the front suspension crossmember to transmission rear mount bolts and tighten to 110 Nm (81 lb ft).




7. Install the transmission front mount to transmission bolts and tighten to 50 Nm (37 lb ft).
8. Install the front suspension crossmember to transmission front mount bolt and tighten to 110 Nm (81 lb ft).
9. Install the transmission rear mount to transmission bolts and tighten to 50 Nm (37 lb ft).
10. Install the front suspension crossmember to transmission rear mount through bolt and tighten to 110 Nm (81 lb ft).




11. If equipped with hydraulic power steering, install the power steering gear to front suspension crossmember bolts and tighten to 110 Nm (81 lb ft).
12. Connect the 2 stabilizer shaft links to the struts. Refer to Stabilizer Shaft Link Replacement (Front Suspension).




13. Install the front exhaust pipe assembly. Refer to Catalytic Converter Replacement (LAF) (Catalytic Converter Replacement - Left Side) for the 2.2L or 2.4L engine or Exhaust Flexible Pipe Replacement (LF1) (Service and Repair) for the 2.8L, 3.0L, 3.2L or 3.6L engine.
14. Connect the front control arm ball joint to the knuckle. Refer to Lower Control Arm Replacement (Front Suspension).
15. Install the front wheels. Refer to Tire and Wheel Removal and Installation (Service and Repair).
16. Remove the engine support fixture. Refer to Engine Support Fixture (Engine Support Fixture) for the 2.2L or 2.4L engine or Engine Support Fixture (Engine Support Fixture) for the 2.8L, 3.0L, 3.2L or 3.6L engine.
17. Measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment (Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment).