Generator Replacement

Generator Replacement

Removal Procedure




1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Battery Negative Cable Disconnection and Connection).
2. Remove the intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (Upper Intake Manifold Sight Shield Replacement).
3. Remove the accessory drive belt. Refer to Drive Belt Replacement - Accessory (Drive Belt Replacement - Accessory).
4. Disconnect the engine harness electrical connector (3) from the generator.




5. Reposition the generator battery jumper cable boot (3).
6. Remove the battery jumper cable nut (2) from the generator.
7. Remove the battery jumper cable terminal (1) from the generator stud.




8. Remove the generator bolts.
9. Remove the generator.

Installation Procedure




1. Install the generator.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the generator bolts.

Tighten the generator bolts to 55 Nm (41 lb ft).




3. Install the generator battery jumper cable terminal (1) to the generator stud.
4. Install the battery jumper cable nut (2) to the generator.

Tighten the cable nut to 9 Nm (80 lb in).

5. Position the battery jumper cable boot (3).




6. Connect the engine harness electrical connector (3) to the generator.
7. Install the accessory drive belt. Refer to Drive Belt Replacement - Accessory (Drive Belt Replacement - Accessory).
8. Install the intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (Upper Intake Manifold Sight Shield Replacement).
9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Battery Negative Cable Disconnection and Connection).