Cylinder Block Assembly: Specifications
BlockCylinder Bore Diameter -
Service Limits 103.11 mm (4.0594 in.)
Cylinder Bore Diameter -
Production Value 103.0-103.014 mm (4.0551-4.0557 in.)
Cylinder Bore Out-of-Round -
Production Value 0.015 mm (0.0006 in.)
Cylinder Bore Taper -
Production Value 0.015 mm (0.0006 in.)
Surface Flatness - Block Deck -
Service Limit 0.1 mm (0.0039 in.)
Connecting Rod
Connecting Rod Bearing Clearance -
Service Limit 0.10 mm (0.0039 in.)
Connecting Rod Bearing Clearance -
Production Value 0.036-0.077 mm (0.0014-0.0030 in.)
Connecting Rod Side Clearance -
Service Limit 0.54 mm (0.0213 in.)
Connecting Rod Side Clearance -
Production Value 0.31-0.49 mm (0.0122-0.0193 in.)
Crankshaft
Connecting Rod Journal Diameter -
Service Limit 62.88 mm (2.4756 in.)
Connecting Rod Journal Diameter -
Production Value 62.902-62.922 mm (2.4764-2.4772 in.)
Crankshaft End Play -
Service Limit 0.54 mm (0.0213 in.)
Crankshaft End Play -
Production Value 0.04-0.205 mm (0.0016-0.0081 in.)
Crankshaft Main Bearing Clearance -
Service Limit 0.14 mm (0.0055 in.)
Crankshaft Main Bearing Clearance -
Production Value 0.039-0.070 mm (0.0015-0.0028 in.)
Crankshaft Main Journal Diameter -
Service Limit 79.89 mm (3.1453 in.)
Crankshaft Main Journal Diameter -
Production Value 79.905-79.925 mm (3.1459-3.1466 in.)
Crankshaft Runout -
Service Limit 0.44 mm (0.0173 in.)
Crankshaft Runout -
Production Value 0.05 mm (0.0020 in.)
Piston Rings
Piston Ring End Gap-First Compression Ring -
Service Limit 1.37 mm (0.0539 in.)
Piston Ring End Gap-First Compression Ring -
Production Value 0.3-0.45 mm (0.0118-0.0177 in.)
Piston Ring End Gap-Second Compression Ring -
Service Limit 1.35 mm (0.0531 in.)
Piston Ring End Gap-Second Compression Ring -
Production Value 0.50-0.65 mm (0.0197-0.0256 in.)
Piston Ring End Gap-Oil Control Ring -
Service Limit 1.20 mm (0.0472 in.)
Piston Ring End Gap-Oil Control Ring -
Production Value 0.15-0.35 mm (0.0059-0.0138 in.)
Piston Ring to Groove Clearance-First Compression Ring -
Service Limit 0.26 mm (0.0102 in.)
Piston Ring to Groove Clearance-First Compression Ring -
Production Value 0.08-0.17 mm (0.0030-0.0067 in.)
Piston Ring to Groove Clearance-Second Compression Ring -
Service Limit 0.10 mm (0.0039 in.)
Piston Ring to Groove Clearance-Second Compression Ring -
Production Value 0.01-0.03 mm (0.0004-0.0012 in.)
Piston Ring to Groove Clearance-Oil Control Ring -
Service Limit 0.12 mm (0.0047 in.)
Piston Ring to Groove Clearance-Oil Control Ring -
Production Value 0.01-0.03 mm (0.0004-0.0012 in.)
Pistons and Pins
Piston-Piston Diameter 102.948-102.960 mm (4.0531-4.0535 in.)
Piston-Piston Pin Bore Diameter 34.504-34.512 mm (1.3584-1.3587 in.)
Pin-Piston Pin Clearance to Piston Pin Bore -
Service Limit 0.017 mm (0.0007 in.)
Pin-Piston Pin Clearance to Piston Pin Bore -
Production Value 0.004-0.017 mm (0.0002-0.0007 in.)
Pin-Piston Pin Diameter -
Service Limit 34.45 mm (1.3563 in.)
Pin-Piston Pin Diameter -
Production Value 34.495-34.5 mm (1.3581-1.3583 in.)
Crankshaft Balancer Bolt
1st Step 100 Nm (74 lb ft.)
2nd Step 105 degrees
Crankshaft Bearing Cap Bolt
1st Step 98 Nm (72 lb ft.)
2nd Step 132 Nm (97 lb ft.)
3rd Step 60 degrees
Crankshaft Bearing Cap Side Bolt 70 Nm (52 lb ft.)