Generator Replacement

Generator Replacement (V8)

Removal Procedure




1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Single Battery) (Service and Repair)Battery Negative Cable Disconnection and Connection (TP2) (Service and Repair).
2. Remove the intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (Service and Repair).
3. Remove the accessory drive belt. Refer to Drive Belt Replacement - Accessory (Service and Repair).
4. Disconnect the engine harness electrical connector (3) from the generator.




5. Reposition the generator battery jumper cable boot (3).
6. Remove the generator battery jumper cable nut (2) from the generator.
7. Remove the generator battery jumper cable terminal (1) from the generator stud.




8. Remove the generator bolts.
9. Remove the generator.

Installation Procedure




1. Install the generator.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the generator bolts.

Tighten the bolts to 55 Nm (41 lb ft).




3. Install the generator battery jumper cable terminal (1) to the generator stud.
4. Install the generator battery jumper cable nut (2) to the generator.

Tighten the nut to 9 Nm (80 lb in).

5. Position the generator battery jumper cable boot (3).




6. Connect the engine harness electrical connector (3) to the generator.
7. Install the accessory drive belt. Refer to Drive Belt Replacement - Accessory (Service and Repair).
8. Install the intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement (Service and Repair).
9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Single Battery) (Service and Repair)Battery Negative Cable Disconnection and Connection (TP2) (Service and Repair).