Right Side RPO LML
Exhaust Manifold Outlet Pipe Replacement - Right Side (LML)
Removal Procedure
1. Remove the transmission. Refer to Transmission Replacement (Transmission Replacement).
2. Remove the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (Service and Repair).
3. Remove the EGR cooling feed pipe. Refer to Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Cooler to Cooler Hose-LGH) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Cooler to Cooler Hose-LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (EGR Manifold Return Hose-LGH,LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Manifold Feed Pipe/Hose to Cooler-LGH) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Manifold Feed Hose to Cooler-LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (EGR Bypass Pipe-LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Manifold Feed Pipe to Cooler Hose-LML) (Service and Repair).
4. Remove the right exhaust manifold outlet pipe heat shield. Refer to Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Left ) (Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Left ))Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Right) (Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Right))Exhaust Pipe Heat Shield Replacement (Turbocharger Exhaust Pipe) (Exhaust Pipe Heat Shield Replacement (Turbocharger Exhaust Pipe)).
5. Remove the exhaust pipe bolts in the proper sequence.
6. Remove the exhaust manifold outlet pipe (8), bracket (4) and gaskets (2,3,7). Discard the gaskets.
Installation Procedure
1. Position the exhaust manifold outlet pipe (8) with a NEW gasket (7) to the turbocharger.
2. Loosely install the exhaust manifold outlet pipe to the turbocharger bolts (6).
3. Install a NEW gasket (2) to the EGR cooler bypass valve with the bolts (1)
4. Loosely install the exhaust manifold outlet pipe bolts (1) to the EGR cooler bypass valve.
5. Position the exhaust manifold outlet pipe with a NEW gasket (3) to the right exhaust manifold. Align the tabs on the gasket to face downward.
6. Loosely install the exhaust manifold outlet pipe and bracket (4) to the right exhaust manifold with bolts (5).
Caution: Refer to Fastener Caution (Fastener Caution).
7. Tighten the exhaust manifold outlet pipe bolts in the sequence shown to 53 Nm (39 lb ft).
8. Install the right exhaust manifold outlet pipe heat shield. Refer to Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Left ) (Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Left ))Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Right) (Exhaust Pipe Heat Shield Replacement (Exhaust Manifold Outlet Pipe-Right))Exhaust Pipe Heat Shield Replacement (Turbocharger Exhaust Pipe) (Exhaust Pipe Heat Shield Replacement (Turbocharger Exhaust Pipe)).
9. Install the EGR cooling feed pipe. Refer to Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Cooler to Cooler Hose-LGH) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Cooler to Cooler Hose-LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (EGR Manifold Return Hose-LGH,LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Manifold Feed Pipe/Hose to Cooler-LGH) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Manifold Feed Hose to Cooler-LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (EGR Bypass Pipe-LML) (Service and Repair)Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement (Manifold Feed Pipe to Cooler Hose-LML) (Service and Repair).
10. Install the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (Service and Repair).
11. Install the transmission. Refer to Transmission Replacement (Transmission Replacement).