Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cooling System
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Steering and Suspension
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Battery Current Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Relays and Modules - Wheels and Tires
- Sensors and Switches - Wheels and Tires
- Tire Monitoring System
- Tires
- Wheels
- Wheel Bearing
- Wheel Hub
- Wheel Stud / Lug Nut
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Towing Information
- Vehicle Lifting
- Service Intervals
- Using Maintenance Schedules
- Normal Service Defined
- Severe Service Defined
- OEM Indicator Schedules or ALLDATA Mileage Schedules
- Maintenance Indicator Reset
- Condition/Indicator Based Maintenance Services
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 112500 MI or 180000 KM
- 120000 MI or 192000 KM
- 127500 MI or 204000 KM
- 135000 MI or 216000 KM
- 142500 MI or 228000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 25000 MI or 40000 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 125000 MI or 200000 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Specifications
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Engine Oil Pressure
- Engine Oil Dip Stick - Dip Stick Tube
- Engine Oil
- Engine Oil Control Valve
- Oil Cooler
- Oil Filter
- Oil Filter Adapter
- Oil Level Sensor
- Oil Line
- Oil Pan
- Oil Pressure Sensor
- Oil Pump
Description and Operation
- Lubrication Description (with Active Fuel Managment)
- Lubrication Description (without Active Fuel Management)
- Lubrication Description - Main Pressure Below 55 psi with Cylinder Deactivation (Active Fuel Management) Off
- Lubrication Description - Main Pressure Above 55 psi with Cylinder Deactivation (Active Fuel Management) Off
- Lubrication Description - Main Pressure Below 55 psi with Cylinder Deactivation (Active Fuel Management) On
- Lubrication Description - Main Pressure Above 55 psi with Cylinder Deactivation (Active Fuel Management) On
Technical Service Bulletins
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Symptoms - Engine Mechanical
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Base Engine Misfire without Internal Engine Noises
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Lower Engine Noise, Regardless of Engine Speed
- Upper Engine Noise, Regardless of Engine Speed
- Component Tests and General Diagnostics
- Camshaft Position Actuator and Solenoid Valve Diagnosis and Testing
- Cylinder Deactivation (Active Fuel Management) Oil Pressure Relief Valve Diagnosis and Testing
- Cylinder Deactivation (Active Fuel Management) System Compression Test
- Cylinder Deactivation (Active Fuel Management) System Diagnosis
- Cylinder Deactivation (Active Fuel Management) Valve Lifter Oil Manifold Diagnosis and Testing
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
- Oil Pressure Diagnosis and Testing
- Symptom Related Diagnostic Procedures
Locations
Service and Repair
- Removal and Replacement
- Overhaul
- 1. Draining Fluids and Oil Filter Removal
- 2. Engine Flywheel Removal
- 3. Clutch Pilot Bearing Removal
- 4. Exhaust Manifold Removal - Left Side
- 5. Exhaust Manifold Removal - Right Side
- 6. Oil Level Indicator and Tube Removal
- 7. Water Pump Removal
- 8. Crankshaft Balancer Removal
- 9. Valve Rocker Arm Cover Removal - Left Side
- 10. Valve Rocker Arm Cover Removal - Right Side
- 11. Valve Rocker Arm and Push Rod Removal
- 12. Cylinder Head Removal - Left Side
- 13. Cylinder Head Removal - Right Side
- 14. Oil Pan Removal
- 15. Engine Front Cover Removal
- 16. Camshaft Removal
- 17. Piston, Connecting Rod, and Bearing Removal
- 18. Crankshaft and Bearing Removal
- 19. Engine Block Plug Removal
- 20. Engine Block Cleaning and Inspection
- 21. Cylinder Boring and Honing
- 22. Piston and Connecting Rod Disassemble
- 23. Piston, Connecting Rod, and Bearing Cleaning and Inspection
- 24. iston and Connecting Rod Assemble
- 25. Crankshaft and Bearing Cleaning and Inspection
- 26. Crankshaft Balancer Cleaning and Inspection
- 27. Camshaft and Bearings Cleaning and Inspection
- 28. Camshaft Bearing Removal
- 29. Camshaft Bearing Installation
- 30. Camshaft Timing Chain and Sprocket Cleaning and Inspection
- 31. Valve Rocker Arm and Push Rod Cleaning and Inspection
- 32. Valve Lifter and Guide Cleaning and Inspection
- 33. Cylinder Head Disassemble
- 34. Cylinder Head Cleaning and Inspection
- 35. Valve Guide Reaming, and Valve and Seat Grinding
- 36. Cylinder Head Assemble
- 37. Oil Pump Disassemble
- 38. Oil Pump Cleaning and Inspection
- 39. Oil Pump Assemble
- 40. Valve Rocker Arm Cover Cleaning and Inspection
- 41. Oil Pan Cleaning and Inspection
- 42. Intake Manifold Cleaning and Inspection
- 43. Exhaust Manifold Cleaning and Inspection
- 44. Water Pump Cleaning and Inspection
- 45. Thread Repair
- 46. Service Prior to Assembly
- 47. Engine Block Plug Installation
- 48. Crankshaft and Bearing Installation
- 49. Piston, Connecting Rod, and Bearing Installation
- 50. Camshaft Installation
- 51. Engine Front Cover Installation
- 52. Oil Pan Installation
- 53. Crankshaft Balancer Installation
- 54. Cylinder Head Installation - Left Side
- 55. Cylinder Head Installation - Right Side
- 56. Valve Rocker Arm and Push Rod Installation
- 57. Valve Rocker Arm Cover Installation - Left Side
- 58. Valve Rocker Arm Cover Installation - Right Side
- 59. Oil Level Indicator and Tube Installation
- 60. Water Pump Installation
- 61. Exhaust Manifold Installation - Left Side
- 62. Exhaust Manifold Installation - Right Side
- 63. Clutch Pilot Bearing Installation
- 64. Engine Flywheel Installation
- 65. Engine Prelubing
- 66. Automatic Transmission Flex Plate Removal
- 67. Throttle Body Removal
- 68. Fuel Rail and Injectors Removal
- 69. Intake Manifold Removal (Without Active Fuel Management)
- 70. Intake Manifold Removal (With Active Fuel Management)
- 71. Engine Coolant Air Bleed Pipe and Hole Cover Removal
- 72. Engine Block Valley Cover Removal
- 73. Valve Lifter Oil Manifold Removal
- 74. Valve Lifter Oil Filter Removal
- 75. Valve Lifter Removal (Without Active Fuel Management)
- 76. Valve Lifter Removal (With Active Fuel Management)
- 77. Oil Filter Removal
- 78. Crankshaft Rear Oil Seal Housing Removal
- 79. Oil Pump, Screen and Crankshaft Oil Deflector Removal
- 80. Timing Chain, Crankshaft Sprocket, Camshaft Position Actuator, and Solenoid Valve Removal
- 81. Automatic Transmission Flex Plate Cleaning and Inspection
- 82. Camshaft Position Actuator Cleaning and Inspection
- 83. Camshaft Position Actuator Magnet Cleaning and Inspection
- 84. Camshaft Position Actuator Solenoid Valve Inspection (Off-Vehicle)
- 85. Engine Front Cover Cleaning and Inspection
- 86. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
- 87. Engine Block Valley Cover Cleaning and Inspection
- 88. Valve Lifter Oil Manifold Cleaning and Inspection
- 89. Engine Coolant Air Bleed Pipe and Hole Cover Cleaning and Inspection
- 90. Timing Chain, Crankshaft Sprocket, Camshaft Position Actuator, and Solenoid Valve Installation
- 91. Oil Pump, Screen and Crankshaft Oil Deflector Installation
- 92. Crankshaft Rear Oil Seal Housing Installation (Without Seal in Housing)
- 93. Crankshaft Rear Oil Seal Housing Installation (With Seal in Housing)
- 94. Crankshaft Rear Oil Seal Installation
- 95. Crankshaft Front Oil Seal Installation
- 96. Oil Filter Installation
- 97. Valve Lifter Installation (Without Active Fuel Management)
- 98. Valve Lifter Installation (With Active Fuel Management)
- 99. Engine Block Valley Cover Installation
- 100. Valve Lifter Oil Filter Installation
- 101. Valve Lifter Oil Manifold Installation
- 102. Engine Coolant Air Bleed Pipe and Hole Cover Installation
- 103. Intake Manifold Installation (Without Active Fuel Management)
- 104. Intake Manifold Installation (With Active Fuel Management)
- 105. Fuel Rail and Injectors Installation
- 106. Throttle Body Installation
- 107. Automatic Transmission Flex Plate Installation
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Coolant Line/Hose
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Heater Hose
- Radiator
- Radiator Cap
- Radiator Hose
- Relays and Modules - Cooling System
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust System
- Catalytic Converter
- Exhaust Manifold
- Exhaust Pipe
- Exhaust Pipe/Muffler Hanger
- Heat Shield
- Muffler
- Seals and Gaskets
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Application and ID
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Battery Current Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Battery Current Sensor
- Body Control Module
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Throttle Actuator
- Engine Control Module
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Battery Current Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Valve Deactivation Solenoid
- Variable Valve Timing Actuator
- Vehicle Speed Sensor
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool)
- Cylinder Deactivation (Active Fuel Management) System Diagnosis
- Electronic Ignition System Diagnosis
- Evaporative Emission System Diagnosis
- Fuel Composition Diagnosis
- Fuel Pump Electrical Circuit Diagnosis (FPCM)
- Fuel System Diagnosis (FPCM)
- Malfunction Indicator Lamp (MIL) Diagnosis
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Catalytic Converter
- Diesel Emissions Fluid (DEF) System
- Evaporative Emissions System
- Canister Purge Solenoid
- Evaporative Emission Control Canister
- Canister Vent Valve
Service and Repair
- Evaporative Emission Canister Replacement (25 Ext/Crew Cab With 26 Gal Tank)
- Evaporative Emission Canister Replacement (15 Reg/Exe/Crew Cab w/34 Gal Tank)
- Evaporative Emission Canister Replacement (35 Reg/Ext/Crew Cab With 34 Gal Tank)
- Evaporative Emission Canister Replacement (Cab Chassis)
- Evaporative Emission Canister Replacement (15 Regular Cab)
- Evaporative Emission Canister Replacement (15 Ext/Crew Cab)
- Evaporative Emissions Hose
Service Precautions
Description and Operation
Service and Repair
- Positive Crankcase Ventilation
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Control Module
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Pressure
- Fuel Pump Relay
Service Precautions
Testing and Inspection
Service and Repair
- Fuel Tank Fuel Pump Module Replacement (15 Reg Cab With 26 Gal Tank)
- Fuel Tank Fuel Pump Module Replacement (15 Ext/Crew Cab With 26 Gal Tank)
- Fuel Tank Fuel Pump Module Replacement (15 Reg/Ext/Crew Cab w/34 Gal Tank)
- Fuel Tank Fuel Pump Module Replacement (25/35 Series)
- Fuel Pump Flow Control Module Replacement
Diagrams
- Fuel Rail
- Fuel Supply Line
- Fuel Tank
- Fuel Filler Hose
- Fuel Filler Neck
- Fuel Gauge Sender
- Fuel Tank Shield
Service Precautions
Service and Repair
- Procedures
- Removal and Replacement
- Fuel Tank Replacement (15 Rec Cab With 26 Gal Tank)
- Fuel Tank Replacement (15 Ext/Crew Cab With 26 Gal Tank)
- Fuel Tank Replacement (15 Reg/Ext/Crew Cab w/34 Gal Tank)
- Fuel Tank Replacement (Cab/Chassis - Rear)
- Fuel Tank Replacement (Cab/Chassis - Front)
- Fuel Tank Replacement (35 Reg/Ext/Crew Cab With 34 Gal Tank)
- Fuel Tank Replacement (15/25 Reg/Ext/Crw Cab With 34 Gal Tank)
- Fuel Tank Replacement (25 Ext/Crew Cab With 26 Gal Tank)
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Position Sensor
- Turbocharger
- Variable Induction System
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Technical Service Bulletins
- Ignition System
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Technical Service Bulletins
- PROM - Programmable Read Only Memory
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Accumulator
- Band Apply Servo
- Control Module
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pressure Sensor/Switch
- Fluid Pump
- Output Shaft
- Parking Pawl
- Pressure Regulating Solenoid
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Interlock Solenoid
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Torque Converter
- Torque Converter Check Valve
- Torque Converter Clutch Solenoid
- Torque Converter Cover
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Pressure Test Port
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
Service Precautions
Description and Operation
- Allison - Automatic Transmission
- Transmission General Information
- Transmission Identification Information
- Transmission Component and System Description
- Transmission General Description
- Adapt Function
- Default Reverse - Limp Home
- Definitions and Abbreviations
- Electronic Component Description
- Externally Generated Electronic Interference (Speed Sensor Signals)
- Fifth Range
- First Range
- Fourth Range
- Neutral - Engine Running
- Reverse
- Second Range (With TCC Applied (Tow-Haul))
- Second Range (Without TCC Applied)
- Sixth Range
- Third Range
- Tow/Haul Mode
- Transmission Indicators and Messages
- Default Forward - 3rd Range Limp Home
- 2ML70 - Automatic Transmission
- Definitions and Abbreviations
- Electronic Component Description
- EVT Mode Reverse - Engine Off
- Drive Range
- EVT Mode High - From Drive Range 4th Gear
- EVT Mode Low - Engine Off
- EVT Mode Low - Engine Running
- EVT Mode Reverse - Engine Running
- Fluid Passages
- Power Off High Default
- Power Off Low Default
- Shift Modes
- Transmission Adaptive Functions
- Transmission Component and System Description
- Transmission General Description
- Transmission Identification Information
- Transmission Indicators and Messages
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Transmission Indicators and Messages (TCM)
- Electronic Component Description (TCM)
- Transmission General Information
- Reverse
- Definitions and Abbreviations
- Neutral - Engine Running
- Transmission Identification Information
- Transmission Component and System Description
- Overdrive Range
- Manual Third Gear
- Manual Second Gear
- Transmission Adaptive Functions (TCM)
- Manual First Gear
- Shift Modes
- Fluid Passages
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- Definitions and Abbreviations
- Transmission Identification Information
- Transmission General Description
- Transmission Component and System Description
- Shift Stabilization Description and Operation
- Tow/Haul Mode Description and Operation
- Transmission Adaptive Functions
- Transmission Indicators and Messages
- Electronic Component Description
- Automatic Transmission Inline 16-Way Connector Description
- Park - Engine Running
- Reverse
- Neutral - Engine Running
- Drive Range
- Fluid Passages
- Allison - Automatic Transmission
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Allison - Automatic Transmission
- Symptoms - Automatic Transmission
- Excessive Slippage and Clutch Chatter
- Fluid Leaks from Fluid Fill Tube and/or Vent
- Fluid Leaks from Transmission Input
- Fluid Leaks from Transmission Output
- Intermittent Buzzing Noise
- Low Main Line Pressure in All Ranges
- Low Main Line Pressure in Specific Ranges, Normal Pressure in Other Ranges
- Low Lubrication Pressure
- Contaminated Transmission Fluid
- Excessive Flare - Engine Overspeed on Wide-Open Throttle
- High Stall Speeds (Stall in Ranges 1-6)
- Low Stall Speeds (Stall in Ranges 1-6)
- Transmission Will Not Make a Specific Shift
- Transmission Will Not Stay in Forward or Reverse
- Transmission Will Not Shift to Forward or Reverse
- Transmission Overheats
- Transmission Does Not Shift Properly
- Abnormal Activities or Responses
- 2ML70 - Automatic Transmission
- Symptoms - Automatic Transmission
- Transmission Fluid Level and Condition Check
- Automatic Transmission Overheating
- Transmission Hot - Idle Engine
- Auxiliary Fluid Pump Performance Check
- Automatic Transmission Fluid Leaks
- Auxiliary Fluid Pump Pressure High or Low
- Engine Coolant/Water in Transmission
- Harsh Garage Shift
- Harsh, Soft, Delayed or Slipping First or Reverse Gear
- Harsh, Soft, Delayed or Slipping 1-2-3-4 Shift
- Harsh, Soft, Delayed, or Slipping Reverse Gear
- Main Fluid Pump Pressure High or Low
- No Drive in All Ranges
- No Drive or Reverse Gear
- No First and Reverse Gears
- No First Gear
- No First, Second, or Reverse Gear
- No First, Second, Third, or Fourth Gear
- No Fourth Gear
- No Park or Drive
- No Reverse Gear
- No Second Gear
- Noise and Vibration Analysis
- Noise During 3-4 or 4-3 Shifts
- Noise in First or Reverse Gear
- Noise in First, Second, or Reverse Gear
- Noise in First, Second, Third, Fourth, or Reverse Gear
- Noise in Fourth Gear
- Noise in Second or Fourth Gear
- Shudder on Launch and/or Deceleration
- Stuck in First or Reverse Gear
- Stuck in Second Gear
- Vibration
- Vibration in Second, Third, and Fourth Gear
- Whine/Growl Noise That Changes with Vehicle Speed
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Symptoms - Automatic Transmission
- Range Selector Displays Incorrect Range
- Tow/Haul Switch/Indicator Always On or Inoperative
- Engine Coolant/Water in Transmission
- Transmission Overheats
- Oil Pressure High or Low
- Harsh Shifts
- Inaccurate Shift Points
- First Gear Range Only - No Upshift
- Slips in First Gear
- Slipping or Harsh 1-2 Shift
- No 2-3 Shift or 2-3 Shift Slips, Rough or Hunting
- Second/Third Gear Only or First/Fourth Gears Only
- No First or Second Gear/No Third or Fourth Gear
- No Second Gear, No Fourth Gear, and No Reverse Gear
- Third Gear Only
- No 3-4 Shift, Slips or Rough 3-4 Shift
- No Reverse or Slips in Reverse
- No Part Throttle or Delayed Downshifts
- Harsh Garage Shift
- No Overrun Braking - Manual 3-2-1
- No Torque Converter Clutch Apply (300 RPM Slip)
- Torque Converter Clutch Shudder
- No Torque Converter Clutch Release
- Torque Converter Clutch Slip - 100 RPM Slip
- Torque Converter Clutch Slip with Stall/Stumble
- Torque Converter Clutch Intermittent - OK Cold/Slips Hot
- No Fourth Gear, or Slips in Fourth Gear
- Slip/Flare in Any Gear
- No Third Gear
- Drives in Neutral
- Second Gear Start
- No Park
- Oil Out the Vent
- Vibration in Reverse and Whining Noise in Park
- Ratcheting Noise
- Ticking Noise in Reverse
- Popping Noise
- Whine Noise Varying with RPM or Fluid Pressure
- Buzz Noise or High Frequency Rattle Sound
- Noise in Random Ranges
- No Drive in All Ranges
- No Drive in Drive Range
- Shift Lever Indicates Wrong Gear
- No Gear Selection
- Engine Starts in Gear
- Delay in Drive and Reverse
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- Symptoms - Automatic Transmission
- Tow/Haul Switch/Indicator Always On or Inoperative
- Flex Plate/Torque Converter Vibration Test
- Vibration
- Whine/Growl Noise That Changes with Vehicle Speed
- Noise in First or Reverse Gear
- Noise in First, Second, Third, Fourth, Fifth, or Reverse Gear
- Noise in First, Second, Sixth, or Reverse Gear
- Noise in Second or Sixth Gear
- Noise During 3-4 or 4-3 Shifts
- Noise in Fourth, Fifth, or Sixth Gear
- Engine Coolant/Water in Transmission
- Automatic Transmission Fluid Leaks
- Shift Indicator Indicates Wrong Gear Selection
- No Park or Drive
- Harsh Garage Shift
- No Drive in All Ranges
- No First Gear
- No First and Reverse Gears
- Harsh, Soft, Delayed or Slipping First or Reverse Gear
- No First, Second, Third, and Fourth Gear
- Harsh, Soft, Delayed or Slipping 1-2-3-4 Shift
- No Second and Sixth Gear
- Harsh, Soft, Delayed or Slipping Second or Sixth Gear
- Vibration in Second, Third, Fourth, Fifth, or Sixth Gear
- No Third, Fifth, and Reverse Gear
- Harsh, Soft, Delayed or Slipping Third, Fifth, or Reverse Gear
- No Fourth, Fifth, and Sixth Gear
- Harsh, Soft, Delayed or Slipping 4-5-6 Shift
- No Torque Converter Clutch Apply
- No Torque Converter Clutch Release
- No Reverse Gear
- Fluid Pressure High or Low
- Allison - Automatic Transmission
- Component Tests and General Diagnostics
- Allison - Automatic Transmission
- Transmission Fluid Level and Condition Check
- Flex Plate/Torque Converter Vibration Test
- Functional Test
- Line Pressure Check
- Obtaining Diagnostic Trouble Codes
- Clutch Test
- Limp Home Mode
- Torque Converter Diagnosis
- Noise and Vibration Analysis
- Fluid Leak Diagnosis
- Transmission Fluid Cooler Flushing and Flow Test
- Bushing and Mating Shaft Inspection
- 2ML70 - Automatic Transmission
- Bushing and Mating Shaft Inspection
- Clutch Plate Diagnosis
- Control Solenoid Valve and Transmission Control Module Assembly Inspection
- Control Solenoid Valve and Transmission Control Module Assembly Output Shaft Speed Input Test
- Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test
- Fluid Leak Diagnosis
- Line Pressure Check
- Transmission Fluid Cooler Flushing and Flow Test
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Transmission Fluid Level and Condition Check
- Torque Converter Diagnosis
- Flex Plate/Torque Converter Vibration Test
- Shift Solenoid Leak Test
- Line Pressure Check
- Noise and Vibration Analysis
- Fluid Leak Diagnosis
- Transmission Fluid Cooler Flushing and Flow Test (J 45096)
- Transmission Fluid Cooler Flushing and Flow Test (J 35944-A)
- Clutch Plate Diagnosis
- Bushing and Mating Shaft Inspection
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- Control Solenoid Valve and Transmission Control Module Assembly Inspection
- Control Solenoid Valve and Transmission Control Module Assembly Input Shaft Speed/Output Shaft Speed Input Test
- Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test
- Line Pressure Check
- Torque Converter Diagnosis
- Bushing and Mating Shaft Inspection
- Noise and Vibration Analysis
- Clutch Plate Diagnosis
- Fluid Leak Diagnosis
- Allison - Automatic Transmission
- Scan Tool Testing and Procedures
- Programming and Relearning
Service and Repair
- Procedures
- Removal and Replacement
- Allison - Automatic Transmission
- 2ML70 - Automatic Transmission
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- Transmission Heat Shield Replacement
- Automatic Transmission Fluid Pressure Test Hole Plug Replacement
- Automatic Transmission Electrical Connector Passage Sleeve Replacement
- Automatic Transmission Fluid, Fluid Pan and/or Filter Replacement
- Case Extension and Gasket Replacement
- Transmission Converter Cover Replacement
- Transmission Replacement
- Overhaul
- Allison - Automatic Transmission
- 1. Holding Fixture Installation
- 2. Turbine Speed Sensor Removal
- 3. Output Speed Sensor Removal (2WD)
- 4. Transmission Vent Removal
- 5. Torque Converter Assembly Removal
- 6. Torque Converter Leak Test
- 7. Torque Converter Inspection
- 8. Transmission Fluid Inspection
- 9. Torque Converter End Play Inspection
- 10. Torque Converter Housing with Fluid Pump Assembly Removal
- 11. 1-2-3-4-5-6 Clutch Piston Housing Assembly Removal
- 12. Transmission Fluid Pan and Filter Assembly Removal
- 13. Wiring Harness Removal
- 14. Control Valve Assembly Removal
- 15. Rear Ball Bearing Removal
- 16. Low and Reverse Clutch Piston and Output Carrier Assembly Removal
- 17. Intermediate Carrier and Main Shaft Removal
- 18. Low and Reverse Clutch Removal
- 19. Input Carrier Removal
- 20. 2-6 Clutch Removal
- 21. 2-6 Clutch Piston Removal
- 22. 3rd, 5th and Reverse Clutch Removal
- 23. 3-5-Reverse Clutch Piston Removal
- 24. Torque Converter Housing from Pump Assembly Disassemble
- 25. Transmission Fluid Pressure Test Hole Plug, External Filter, and Fluid Cooler Pipe Retainer Removal
- 26. Oil Pump Disassemble
- 27. Oil Pump Inspection
- 28. Oil Pump Body Bushing Replacement
- 29. Oil Pump Locating Pin Replacement
- 30. Oil Pump Assemble
- 31. Transmission Fluid Pump Cover Disassemble
- 32. Stator Shaft Inspection
- 33. Stator Shaft Replacement
- 34. Stator Shaft Needle Bearing Replacement
- 35. Stator Shaft Bushing Replacement
- 36. Oil Pump Cover Thrust Washer Inspection
- 37. Transmission Fluid Pump Cover Assemble
- 38. 1-2-3-4-5-6 Clutch Piston Housing Disassemble
- 39. Turbine Shaft Bushing Inspection
- 40. Turbine Shaft Bushing Replacement
- 41. -2-3-4-5-6 Clutch Piston Housing Inspection
- 42. Direct Clutch Housing Bushing Replacement
- 43. 1-2-3-4 and 4-5-6 Clutch Housing Reluctor Wheel Replacement
- 44. 1-2-3-4 Clutch Fiber Plate Inspection
- 45. 1-2-3-4 Clutch Steel Plate Inspection
- 46. 1-2-3-4 Clutch Backing Plate Inspection
- 47. 1-2-3-4 Clutch Piston Inspection
- 48. 1-2-3-4 Clutch Piston Housing Inspection
- 49. Fiber 4-5-6 Clutch Plate Inspection
- 50. Steel 4-5-6 Clutch Plate Inspection
- 51. Input Sun Gear Thrust Washer Inspection
- 52. 1-2-3-4-5-6 Clutch Piston Housing Assemble
- 53. Transmission Fluid Filler Tube Plug and Transmission Case Locating Pin Replacement
- 54. Manual Shift Shaft, Detent Lever, and Position Switch Assembly Disassemble
- 55. Manual Shift Shaft, Detent Lever, and Position Switch Assembly Assemble
- 56. 3rd, 5th and Reverse Clutch Plate Inspection
- 57. 2-6 Clutch Plate Inspection
- 58. 2-6 Clutch Backing Plate Inspection
- 59. Low and Reverse Clutch Plate Inspection
- 60. Low and Reverse Clutch Backing Plate Inspection
- 61. Input Internal Ring Gear Inspection
- 62. Main Shaft Cleaning and Inspection
- 63. Input Carrier Assembly Disassemble
- 64. Input Carrier Assembly Inspection
- 65. Input Carrier Bushing Replacement
- 66. Input Carrier Thrust Washer Inspection
- 67. Input Carrier Assembly Assemble
- 68. Intermediate Internal Gear Inspection
- 69. Intermediate Carrier Assembly Disassemble
- 70. Intermediate Carrier Assembly Inspection
- 71. Intermediate Carrier Bushing Replacement
- 72. Output Carrier Internal Gear Inspection
- 73. Intermediate Carrier Assembly Assemble
- 74. Output Carrier Inspection
- 75. Output Shaft Thrust Bearing Race Replacement
- 76. Low and Reverse Clutch Housing Assembly Disassemble
- 77. Low and Reverse Clutch Housing Retaining Ring Replacement
- 78. Two-Wheel-Drive Output Shaft Bushing Inspection
- 79. Four-Wheel-Drive Output Shaft Bushing Inspection
- 80. Output Shaft Bushing Replacement
- 81. Low and Reverse Clutch Housing Assembly Assemble
- 82. Output Yoke Inspection
- 83. Control Valve Body Assembly Disassemble
- 84. Control Valve Body Cleaning and Inspection
- 85. Shift Solenoid Valve Disassemble
- 86. Shift Solenoid Valve Assemble
- 87. Main Valve Body Disassemble
- 88. Control Valve Body Locating Pin Replacement
- 89. Main Valve Body Assemble
- 90. Control Valve Body Assemble
- 91. 3rd, 5th and Reverse Clutch Installation
- 92. Input Carrier Assembly and 2-6 Clutch Installation
- 93. Low and Reverse Clutch Steel Plate Selection
- 94. Intermediate Carrier Assembly and Main Shaft Installation
- 95. Low and Reverse Clutch Installation
- 96. Park Pawl Installation
- 97. Output Shaft and Output Carrier Assembly Installation
- 98. Low and Reverse Clutch Piston Housing Installation
- 99. Control Valve Body Assembly Installation
- 100. Wiring Harness Installation
- 101. Transmission Fluid Pan and Filter Assembly Installation
- 102. 1-2-3-4-5-6 Clutch Piston Housing Assembly Installation
- 103. Torque Converter Housing with Fluid Pump Assembly Installation
- 104. Two-Wheel-Drive Low and Reverse Clutch Housing Spacer Measurement
- 105. Four-Wheel-Drive Low and Reverse Clutch Housing Spacer Measurement
- 106. Transmission End Play Measurement
- 107. Torque Converter Assembly Installation
- 108. Rear Oil Seal Installation (2WD)
- 109. Four-Wheel-Drive Output Shaft Retaining Nut Installation
- 110. Transmission Vent Installation
- 111. Turbine Speed Sensor Installation
- 112. Output Speed Sensor Installation
- 113. Holding Fixture Removal
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- 1. Holding Fixture Installation
- 2. Torque Converter Assembly Removal
- 3. Drain Oil
- 4. Converter Housing Removal
- 5. 2-4 Servo Cover and Assembly Removal
- 6. 2-4 Band Servo Piston Pin Length Check
- 7. Vehicle Speed Sensor and Case Extension Removal
- 8. Transmission Fluid Pan and Filter Assembly Removal
- 9. Control Valve Body and Wiring Harness Removal
- 10. Turbine Shaft O-Ring Removal
- 11. Transmission End Play Check
- 12. Oil Pump Removal
- 13. 2-4 Band, Input Clutches, Input Gear Set Removal
- 14. Reaction Gear Set Removal
- 15. Output Shaft, Reaction Gear, Low/Rev Clutch Removal
- 16. Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
- 17. Low and Reverse Clutch Piston Removal
- 18. Case Assembly Inspection
- 19. 3rd Accumulator Retainer with Ball Assembly Leak Check
- 20. 3rd Accumulator Retainer with Ball Replacement
- 21. Case Bushing
- 22. Manual Shift Shaft Seal Installation
- 23. Low and Reverse Clutch Piston Installation
- 24. Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
- 25. Reaction Gear and Carrier Inspection
- 26. Reaction Gear and Carrier Installation
- 27. Low and Reverse Clutch Spacer Plate Selection
- 28. Low and Reverse Clutch Plate Installation
- 29. Low and Reverse Clutch Support Disassemble
- 30. Low and Reverse Clutch Support Installation
- 31. Reaction Sun Gear Installation
- 32. Reaction Carrier Shaft Replacement
- 33. Input Internal Gear, Reaction Shaft and Shell Installation
- 34. Internal Transmission Speed Sensor Rotor Replacement
- 35. Output Shaft Installation
- 36. Input Carrier Inspection
- 37. Input Sun Gear Bushing Replacement
- 38. Input Carrier Inspection and Installation
- 39. Input Clutch Assembly Disassemble
- 40. Input Housing and Shaft Assembly Inspection
- 41. Input Housing and Shaft Assembly Assemble
- 42. Input Housing to Output Shaft Seal Installation
- 43. Overrun Clutch Installation
- 44. Forward Clutch Sprag Disassemble
- 45. Forward Clutch Sprag Assemble
- 46. Forward Clutch Assembly Assemble
- 47. Forward Clutch Piston Travel Check
- 48. 3-4 Clutch Assemble
- 49. 3-4 Clutch Plate Travel Check
- 50. Clutch Air Check
- 51. Turbine Shaft Seal Installation
- 52. Reverse Input Clutch Disassemble
- 53. Reverse Input Clutch Bushing Replacement
- 54. Reverse Input Clutch Assemble
- 55. Reverse Input Clutch Plate Travel Check
- 56. Reverse Input and 3-4 Clutch Housing Installation
- 57. 2-4 Band Installation
- 58. Input Speed Sensor Removal
- 59. Oil Pump Disassemble
- 60. Oil Pump Body Disassemble
- 61. Fluid Pump Rotor and Slide Measurement
- 62. Oil Pump Body Bushing Replacement
- 63. Oil Pump Body Assemble
- 64. Oil Pump Cover Disassemble
- 65. Oil Pump Stator Shaft Bushing Replacement
- 66. Oil Pump Cover Assemble
- 67. Oil Pump Cover and Body Assemble
- 68. Input Speed Sensor Installation
- 69. Oil Pump Assembly Installation
- 70. Converter Housing Installation
- 71. Turbine Shaft O-Ring Installation
- 72. Control Valve Body Disassemble
- 73. Control Valve Body Assemble
- 74. 3-4 Accumulator Installation
- 75. 1-2 Accumulator Disassemble
- 76. 1-2 Accumulator Assemble
- 77. 1-2 Accumulator Installation
- 78. Control Valve Body Installation
- 79. Manual Detent Spring Installation
- 80. Oil Filter Assembly Installation
- 81. Transmission Fluid Pan Installation
- 82. 2-4 Band Servo 2nd Apply Piston Disassemble
- 83. 2-4 Servo Assembly Installation
- 84. Case Extension Bushing Replacement
- 85. Vehicle Speed Sensor and Case Extension Installation
- 86. Torque Converter End Play Inspection
- 87. Torque Converter Installation
- 88. Holding Fixture Removal
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- 1. Torque Converter Removal and Holding Fixture Installation
- 2. Case Extension Assembly Removal
- 3. Transmission Fluid Pan, Filter and Electrical Connector Passage Sleeve Removal
- 4. Control Valve Body Assembly Removal
- 5. Torque Converter Housing with Fluid Pump Removal
- 6. 1-2-3-4 and 3-5 Reverse Clutch Assembly and 4-5-6 Clutch Assembly Removal (6L50/80/90)
- 7. Center Support, Output Carrier and Output Shaft Removal (6L80/6L90)
- 8. Manual Shift Shaft and Parking System Components Overhaul (6L80/6L90)
- 9. Manual Shift Shaft Seal Replacement
- 10. Output Shaft Seal Replacement (AWD Models Only)
- 11. Case Inspection
- 12. Output Shaft Disassemble
- 13. Output Shaft Assemble
- 14. utput Carrier Assembly Overhaul (6L80)
- 15. Output Carrier Assembly Overhaul (6L90)
- 16. Output Carrier to Output Shaft Assemble (6L80/6L90)
- 17. 2-6 Clutch Overhaul
- 18. Low and Reverse Clutch Overhaul
- 19. Low and Reverse Clutch Backing Plate Retaining Ring Measurement
- 20. 4-5-6 Clutch Dampener Overhaul
- 21. 4-5-6 Clutch Overhaul
- 22. 4-5-6 Clutch Backing Plate Retaining Ring Measurement
- 23. 1-2-3-4 and 3-5 Reverse Clutch Overhaul
- 24. 1-2-3-4 Clutch Backing Plate Retaining Ring Measurement
- 25. 3-5 Reverse Clutch Backing Plate Retaining Ring Measurement (6L80/6L90)
- 26. Torque Converter Housing with Fluid Pump Disassemble
- 27. Fluid Pump Cover Cleaning and Inspection
- 28. 1-2-3-4 and 3-5 Reverse Clutch Fluid Seal Ring Installation (6L80/90)
- 29. Torque Converter Housing Cleaning and Inspection
- 30. Torque Converter Fluid Seal Replacement
- 31. Transmission Fluid Cooler Pipe Seal Replacement
- 32. Fluid Pump Selective Measurement
- 33. Torque Converter Housing with Fluid Pump Assemble
- 34. Fluid Pump Cover Installation
- 35. Control Valve Body Assembly Disassemble
- 36. Control Valve Lower Body Assembly Cleaning and Inspection
- 37. Control Valve Upper Body Assembly Cleaning and Inspection
- 38. Control Valve Body Assembly Assemble
- 39. Center Support, Output Carrier and Output Shaft Installation (6L80/6L90)
- 40. 1-2-3-4 and 3-5 Reverse Clutch Assembly and 4-5-6 Clutch Assembly Installation (6L50/80/90)
- 41. Torque Converter Housing with Fluid Pump Installation
- 42. Propeller Shaft Front Slip Yoke Oil Seal Replacement
- 43. Control Valve Body Assembly Installation
- 44. Automatic Transmission Electrical Connector Passage Sleeve Installation
- 45. Fluid Filter and Manual Shift Detent Assembly Installation
- 46. Transmission Fluid Pan Installation
- 47. Case Extension Assembly Installation
- 48. Torque Converter Installation and Holding Fixture Removal
- Allison - Automatic Transmission
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Exploded Views
- Electrical Diagrams
Specifications
- Electrical Specifications
- Mechanical Specifications
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Fastener Tightening Specifications
- Transmission General Specifications
- End Play Specifications
- Low and Reverse Clutch Spacer Plate Selection
- Forward Clutch Backing Plate Selection
- Third and Fourth Clutch Backing Plate Selection
- Reverse Input Clutch Backing Plate Selection
- Fluid Pump Rotor and Slide Measurement
- Torque Converter End Play Specifications
- 1-2 Accumulator Piston Spring Selection
- Range Reference
- 2-4 Band Servo Piston Pin Selection
- Shift Speed
- Transmission Internal Mode Switch Logic
- Component Resistance
- Allison - Automatic Transmission
- Fastener Tightening Specifications
- Torque Converter Specifications
- Transmission General Specifications
- Pressure Switch Manifold (PSM) Logic
- Transmission Internal Mode Switch Logic
- Solenoid and Clutch Chart (PCS1, PCS2, SS1, SS2, and SS3)
- Solenoid and Clutch Chart (TCC PCS)
- Shift Speed (1-2 and 2-3 Shifts)
- Shift Speed (3-4, 4-5, 5-6, and CT Downshifts)
- End Play Specifications
- Selective Components Specifications
- Oil Pump Specifications
- 2ML70 - Automatic Transmission
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Continuously Variable Transmission/Transaxle
- Differential Assembly
- Actuators and Solenoids - Differential
- Differential Clutch
- Differential Lock
- Differential Mount
- Differential Axle Housing
- Fluid - Differential
- Pinion Bearing
- Pinion Flange
- Pinion Gear
- Ring Gear
- Seals and Gaskets
Service Precautions
Description and Operation
Testing and Inspection
- Front Drive Axle
- Symptoms - Front Drive Axle
- Constant Noise
- Four-Wheel Drive Does Not Engage
- Four-Wheel Drive Does Not Disengage
- Front Axle Lubricant Leak Diagnosis
- Front Drive Axle Bearing Wear (Straight)
- Front Drive Axle Bearing Wear (Tapered)
- Front Drive Axle Noises
- Intermittent Noise
- Noisy in Drive
- Noisy on Turns
- Noisy When Coasting
- Rear Drive Axle
- Symptoms - Locking/Limited Slip Rear Axle
- Symptoms - Rear Drive Axle
- Constant Noise
- Intermittent Noise
- Locking Differential Diagnosis
- Locking Rear Axle Does Not Lock
- Locking Rear Axle Locks in Turns
- Locking Rear Drive Axle Chatters in Turns
- Noise in Addition to Normal Clutch Engagement
- Noisy in Drive
- Noisy on Turns
- Noisy When Coasting
- Rear Axle Lubricant Leak Diagnosis
- Rear Drive Axle Noises
- Wheel Bearing Wear - Rear Drive Axle (Straight)
- Wheel Bearing Wear - Rear Drive Axle (Tapered)
- Limited Slip Differential Diagnosis
- Front Drive Axle
Adjustments
Locations
Service and Repair
- Procedures
- Removal and Replacement
- Front Drive Axle
- Front Axle Lubricant Replacement
- Vent Hose Replacement (8.25 Inch Axle)
- Vent Hose Replacement (9.25 Inch Axle)
- Front Drive Axle Inner Shaft and Seal Replacement
- Front Drive Axle Inner Shaft and Inner Shaft Housing Replacement (8.25 F4WD Axle)
- Front Drive Axle Inner Shaft and Inner Shaft Housing Replacement (8.25 S4WD and 9.25 Axles)
- Front Drive Axle Clutch Fork Replacement
- Differential Carrier Assembly Replacement (1500 4WD)
- Front Differential Carrier Bracket Replacement (1500)
- Front Differential Carrier Bracket Replacement (25, 35 Series)
- Front Drive Axle Clutch Fork Inspection
- Front Drive Axle Clutch Shaft Bearing Replacement
- Front Drive Axle Actuator Replacement
- Front Axle Vent Hose Connector Replacement
- Differential Carrier Assembly Replacement (2500 4WD)
- Differential Carrier Assembly Disassemble (9.25 Inch Axle)
- Differential Carrier Assembly Disassemble (9.25 Inch Heavy Duty Axle)
- Front Differential Case Disassemble (8.25 Inch Axle)
- Front Differential Case Disassemble (9.25 Inch Axle)
- Front Differential Case Disassemble (9.25 Inch HD Axle)
- Differential Case Bearings Inspection
- Differential Case and Gears Inspection
- Pinion and Ring Gear Inspection
- Thrust Washers, Shims, and Adjuster Sleeves Inspection
- Front Differential Case Assemble (9.25 Inch Axle)
- Front Differential Case Assemble (8.25 Inch Axle)
- Front Differential Case Assemble (9.25 Inch HD Axle)
- Front Differential Drive Pinion Gear Bearing Cup Installation (8.25 Inch Axle w/J 45858)
- Front Differential Drive Pinion Gear Bearing Cup Installation (8.25/9.25 Inch Axles w/J 36598)
- Front Differential Drive Pinion Gear Bearing Cup Installation (9.25 Inch HD Axle w/J45754)
- Pinion Depth Adjustment (8.6, 9.5 Inch Axle)
- Pinion Depth Adjustment (9.5 Inch HD Axle)
- Differential Carrier Assembly Assemble (8.25 Inch Axle Lock Ring Style)
- Differential Carrier Assembly Assemble (9.25 Inch Axle)
- Backlash Inspection and Adjustment
- Differential Carrier Assembly Final Assembly (8.25 S4WD and 9.25 Lock Tab)
- Differential Carrier Assembly Final Assembly (8.25 Inch axle Lock Ring Type)
- Differential Carrier Assembly Final Assembly (9.25 Inch HD Axle)
- Gear Tooth Contact Pattern Inspection
- Rear Drive Axle
- Vent Hose Replacement
- Rear Axle Housing Cover and Gasket Replacement (8.6, 9.5 Inch Axles)
- Rear Axle Housing Cover and Gasket Replacement (10.5/11.5 Inch Axle)
- Rear Axle Shaft and/or Gasket Replacement
- Rear Axle Hub, Bearing, Cup, and/or Seal Replacement
- Drive Pinion and Ring Gear Replacement (8.6, 9.5/9.5 LD, and 11.5 Inch Axles)
- Differential Replacement (8.6, 9.5/9.5 LD Inch Axles)
- Differential Replacement (10.5 Inch, 11.5 Inch Axle)
- Differential Bearing Replacement
- Drive Pinion and Ring Gear Replacement (10.5 Inch Axle)
- Rear Axle Replacement (15 Series With Drum Brakes)
- Rear Axle Replacement (25/35 Series)
- Rear Axle Housing Replacement (With Rear Drum)
- Rear Axle Housing Replacement (With Rear Disc)
- Bearings Inspection
- Differential Inspection
- Pinion and Ring Gear Inspection
- Rear Axle Housing Inspection
- Shims Inspection
- Pinion Depth Adjustment (8.6, 9.5/9.5 LD and 11.5 Inch Axles)
- Pinion Depth Adjustment (10.5 Inch Axle)
- Differential Carrier Bearing Preload Adjustment (8.6 Inch Axle)
- Differential Carrier Bearing Preload Adjustment (10.5/11.5 Inch Axles)
- Backlash Adjustment (8.6 Inch Axle)
- Backlash Adjustment (10.5/11.5 Inch Axle)
- Backlash Adjustment (9.5 LD Axle)
- Gear Tooth Contact Pattern Inspection
- Locking Differential Disassemble (10.5 Inch Axle)
- Locking Differential Disassemble (8.6/9.5LD /11.5 Inch Axles)
- Locking Differential Cam Unit Disassemble (8.6 Inch Axle)
- Locking Differential Cam Unit Disassemble (9.5 Inch Axle)
- Locking Differential Cam Unit Disassemble (10.5 Inch Axle)
- Locking Differential Cam Unit Disassemble (11.5 Inch Axle)
- Locking Differential Cleaning and Inspection
- Locking Differential Cam Unit Assemble (8.6 Inch Axle)
- Locking Differential Cam Unit Assemble (9.5 Inch Axle)
- Locking Differential Cam Unit Assemble (10.5 Inch Axle)
- Locking Differential Cam Unit Assemble (11.5 Inch Axle)
- Locking Differential Adjustment (8.6, 9.5LD Inch Axles)
- Locking Differential Adjustment (10.5 Inch Axle)
- Locking Differential Adjustment (11.5 Inch Axle)
- Locking Differential Assemble (10.5 Inch Axle)
- Locking Differential Assemble (8.6, 9.5, 11.5 Inch Axles)
- Front Drive Axle
- Overhaul
Specifications
Technical Service Bulletins
Tools and Equipment
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Fluid - M/T
- Seals and Gaskets
- Sensors and Switches - M/T
- Shifter M/T
- Transmission Mount
Description and Operation
Testing and Inspection
- Tremec 5-Speed (MQ7) - Manual Transmission
- Symptoms - Manual Transmission
- Transmission Shifts Hard
- Transmission Shifts Hard into Reverse
- Transmission Gear Clash When Shifting Gears
- Transmission Noisy
- Transmission Jumps Out of Gear
- Transmission Does Not Shift into One Gear
- Transmission Locked in One Gear
- Transmission Clunk on Acceleration or Deceleration
- Tremec 5-Speed (TZ0) - Manual Transmission
- Symptoms - Manual Transmission
- Transmission Shifts Hard
- Transmission Shifts Hard into Reverse
- Transmission Gear Clash When Shifting Gears
- Transmission Noisy
- Transmission Jumps Out of Gear
- Transmission Does Not Shift into One Gear
- Transmission Locked in One Gear
- Transmission Clunk on Acceleration or Deceleration
- Tremec 5-Speed (MQ7) - Manual Transmission
Locations
Service and Repair
- Removal and Replacement
- Overhaul
- Tremec 5-Speed (MQ7) - Manual Transmission
- 1. Transmission Disassemble
- 2. Main Shaft Disassemble
- 3. Shift Shaft and Fork Assemblies Disassemble
- 4. Reverse Idler Gear Disassemble
- 5. Counter Gear Shaft Disassemble
- 6. Clutch Housing Disassemble
- 7. Gears and Shafts Cleaning and Inspection
- 8. Bearings and Spacers Cleaning and Inspection
- 9. Clutch Housing Assemble
- 10. Counter Gear Shaft Assemble
- 11. Main Shaft Assemble
- 13. Shift Shaft and Fork Assemblies Assemble
- 14. Transmission Assemble
- Tremec 5-Speed (TZ0) - Manual Transmission
- 1. Transmission Disassemble
- 2. Main Shaft Disassemble
- 3. Shift Shaft and Fork Assemblies Disassemble
- 4. Transmission Front Case Disassemble
- 5. Transmission Rear Case Disassemble
- 6. Gears and Shafts Cleaning and Inspection
- 7. Bearings and Spacers Cleaning and Inspection
- 8. Transmission Rear Case Assemble
- 9. Transmission Front Case Assemble
- 10. Main Shaft Assemble
- 11. Shift Shaft and Fork Assemblies Assemble
- 12. Main Shaft and Counter Gear Shaft Axial Play Measurement
- 13. Transmission Assemble
- Tremec 5-Speed (MQ7) - Manual Transmission
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Exploded Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Power Take-Off
- Power Take-Off Relay
- Power Take-Off Switch
- Relays and Modules - Power Take-Off
- Sensors and Switches - Power Take-Off
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Actuators and Solenoids - Transfer Case
- Case Adapter
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Selector Switch
- Gear Sensor/Switch
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Shifter Transfer Case
- Shift Linkage
- Speed Sensor
- Transfer Case Actuator
Service Precautions
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- BW 4485-NR3 - Transfer Case
- MP 1222/1225/1226-NQG - Transfer Case
- Symptoms - Transfer Case
- Four-Wheel Drive Does Not Disengage
- Four-Wheel Drive Does Not Engage
- Four-Wheel Drive Indicator Always On
- Four-Wheel Drive Indicator Inoperative
- Transfer Case Popping Noise
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Clunk in 2HI Only
- Transfer Case Clunk in 4HI
- Transfer Case Clunk in 4LO
- Transfer Case Will Not Shift
- Transfer Case Jumps Out of Gear
- MP 1625/1626-NQF - Transfer Case
- Symptoms - Transfer Case
- Front Axle Will Not Engage
- Front Axle Will Not Disengage
- Transfer Case Shift Control Switch Inoperative
- Transfer Case Shift Control Switch Indicator Always On - Two or More
- Transfer Case Shift Control Switch Indicator Inoperative - One or More
- Service Indicator Always On
- Transfer Case High/Low Clutch Reset
- Transfer Case Popping Noise
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Clunk in 2HI Only
- Transfer Case Clunk in 4HI
- Transfer Case Clunk in 4LO
- Transfer Case Will Not Shift
- Transfer Case Jumps Out of Gear
- MP 3023/3024-NQH - Transfer Case
- Symptoms - Transfer Case
- Front Axle Will Not Engage
- Front Axle Will Not Disengage
- Transfer Case Shift Control Switch Inoperative
- No Correction for Slip in All-Wheel Drive Mode
- Transfer Case Shift Control Switch Indicator Always On - Two or More
- Transfer Case Shift Control Switch Indicator Inoperative - One or More
- Service Indicator Always On
- Transfer Case High/Low Clutch Reset
- Transfer Case Popping Noise
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Grating Noise
- Transfer Case Clunk in 2HI Only
- Transfer Case Clunk in 4HI
- Transfer Case Clunk in 4LO
- Transfer Case Clunk during Acceleration and Deceleration
- Transfer Case Shudder or Binding
- Transfer Case Will Not Shift
- Transfer Case Jumps Out of Gear
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Symptom Related Diagnostic Procedures
Service and Repair
- Removal and Replacement
- Overhaul
- BW 4485-NR3 - Transfer Case
- MP 1222/1225/1226-NQG - Transfer Case
- Transfer Case Disassemble
- Transfer Case Front Half Cleaning and Inspection
- Transfer Case Rear Half Cleaning and Inspection
- Oil Pump Cleaning and Inspection
- Rear Output Shaft Cleaning and Inspection
- Front Output Shaft and Input Shaft Cleaning and Inspection
- Drive Chain, Drive Sprocket, and Driven Sprocket Cleaning and Inspection
- High/Low Planetary Carrier Cleaning and Inspection
- High/Low Shift Components Cleaning and Inspection
- Two/Four Wheel Drive Shift Components Cleaning and Inspection
- Rear Output Shaft Bushing Replacement (Heavy Duty and Super Heavy Duty)
- Shift Detent Lever Bearing Replacement
- Input Shaft Pilot Bearing Replacement (Light Duty)
- Input Shaft Pilot Bearing Replacement (Heavy Duty and Super Heavy Duty)
- Front Output Shaft Front Bearing Replacement
- Front Output Shaft Rear Bearing Replacement
- Front Output Shaft Drive Sprocket Bearing Replacement
- Transfer Case Assemble
- MP 1625/1626-NQF - Transfer Case
- Transfer Case Disassemble
- Transfer Case Front Half Cleaning and Inspection
- Transfer Case Rear Half Cleaning and Inspection
- Oil Pump Cleaning and Inspection
- Rear Output Shaft Cleaning and Inspection
- Front Output Shaft and Input Shaft Cleaning and Inspection
- Drive Chain, Drive Sprocket, and Driven Sprocket Cleaning and Inspection
- High/Low Planetary Carrier Cleaning and Inspection
- High/Low Shift Components Cleaning and Inspection
- Two/Four Wheel Drive Shift Components Cleaning and Inspection
- Rear Output Shaft Bushing Replacement
- Transfer Case Four Wheel Drive Actuator Lever Shaft Bearing Replacement - Front
- Transfer Case Four Wheel Drive Actuator Lever Shaft Bearing Replacement - Rear
- Input Shaft Pilot Bearing Replacement (Heavy Duty and Super Heavy Duty)
- Front Output Shaft Front and Rear Bearing Replacement
- Front Output Shaft Drive Sprocket Bearing Replacement
- High/Low Shift Fork Replacement
- Transfer Case Assemble
- MP 3023/3024-NQH - Transfer Case
- Transfer Case Disassemble
- Transfer Case Front Half Cleaning and Inspection
- Transfer Case Rear Half Cleaning and Inspection
- Oil Pump Cleaning and Inspection
- Rear Output Shaft Cleaning and Inspection
- Front Output Shaft and Input Shaft Cleaning and Inspection
- Drive Chain, Drive Sprocket, and Driven Sprocket Cleaning and Inspection
- High/Low Planetary Carrier Cleaning and Inspection
- High/Low Shift Components Cleaning and Inspection
- Two/Four Wheel Drive Shift Components Cleaning and Inspection
- Rear Output Shaft Bushing Replacement (Heavy Duty and Super Heavy Duty)
- Transfer Case Four Wheel Drive Actuator Lever Shaft Bearing Replacement - Front
- Transfer Case Four Wheel Drive Actuator Lever Shaft Bearing Replacement - Rear
- Input Shaft Pilot Bearing Replacement (Light Duty)
- Input Shaft Pilot Bearing Replacement (Heavy Duty and Super Heavy Duty)
- Front Output Shaft Front and Rear Bearing Replacement
- Front Output Shaft Drive Sprocket Bearing Replacement
- High/Low Shift Fork Replacement
- Transfer Case Assemble
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Exploded Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Technical Service Bulletins
Service Precautions
- Application and ID
Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Braking Sensor/Switch
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Lateral Accelerometer
- Traction Control Switch
- Wheel Speed Sensor
- Yaw Rate Sensor
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Brake Bleeding
- Brake Caliper
- Brake Fluid
- Brake Fluid Level Sensor/Switch
- Brake Fluid Pressure Sensor/Switch
- Brake Fluid Reservoir
- Brake Hose/Line
- Brake Proportioning/Combination Valve
- Hydraulic Control Assembly - Antilock Brakes
- Brake Master Cylinder
- Wheel Cylinder
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Symptoms - Hydraulic Brakes
- Brake Pulsation (Non-Hybrid)
- Braking Action Uneven - Pulls to One Side (Non-Hybrid)
- Brake Pedal Excessive Travel (Non-Hybrid)
- Brake Fluid Loss
- Brake Pedal Excessive Effort
- Brake System Noise
- Brake System Slow Release
- Brake Warning Indicator Malfunction
- Brakes Drag
- Brakes Self Apply When Turning Steering Wheel
- Braking Action Uneven - Front to Rear
- Component Tests and General Diagnostics
- Brake Assist System Diagnosis (Hydraulic Assist)
- Brake Assist System Diagnosis (Vacuum Assist)
- Brake Pedal Pushrod Inspection
- Brake Pedal Travel Measurement and Inspection
- Brake Pipe and Hose Inspection
- Brake System External Leak Inspection
- Brake System Internal Leak Test
- Brake System Vacuum Source Test
- Brake System Vehicle Road Test
- Disc Brake System Diagnosis
- Drum Brake System Diagnosis
- Hydraulic Brake Assist System Noise Inspection
- Hydraulic Brake Booster Leak Inspection
- Hydraulic Brake Component Operation Visual Inspection
- Hydraulic Brake System Diagnosis
- Symptom Related Diagnostic Procedures
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Tools and Equipment
- Parking Brake System
- Power Brake Assist
- Trailer Brakes
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
- Auxiliary Power Outlet
- Diode
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Diode
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Steering and Suspension
- Alignment
- Relays and Modules - Steering and Suspension
- Sensors and Switches - Steering and Suspension
- Steering
- Center Link
- Front Steering Knuckle
- Idler Arm
- Pitman Arm
- Power Steering
- Power Steering Bleeding
- Power Steering Fluid
- Power Steering Fluid Cooler
- Power Steering Fluid Reservoir
- Power Steering Line/Hose
- Power Steering Motor
- Power Steering Pressure Control Valve
- Power Steering Pump
- Power Steering Pump Seal
Locations
Service and Repair
- Power Steering Pump Pulley Replacement (4.3L)
- Power Steering Pump Pulley Replacement (4.8L, 5.3L, 6.0L, or 6.2L)
- Power Steering Pump Pulley Replacement (6.6L)
- Power Steering Pump Replacement (4.3L)
- Power Steering Pump Replacement (4.8L, 5.3L, and 6.2L)
- Power Steering Pump Replacement (L96)
- Power Steering Pump Replacement (6.6L)
Specifications
Technical Service Bulletins
- Steering Control Module
Technical Service Bulletins
- Relays and Modules - Steering
- Sensors and Switches - Steering
- Steering Angle Sensor
- Steering Column
- Air Bag(s) Arming and Disarming
Description and Operation
Testing and Inspection
Locations
Service and Repair
- Upper Intermediate Steering Shaft Replacement
- Steering Column Accident Damage Inspection
- Steering Column Tilt Wheel Release Lever Replacement
- Steering Column Shroud Replacement
- Turn Signal Multifunction Switch Replacement
- Shift Lever Replacement
- Transmission Control Replacement
- Steering Wheel Replacement
- Repairing Scratched Wood Steering Wheels
- Steering Column Tilt Spring Replacement
- Turn Signal Switch Cancel Cam Position Plate Replacement
- Steering Column Replacement (Without HP2)
- Steering Column Replacement (HP2)
- Steering Column Seal Replacement
- Steering Wheel Position Sensor Replacement
- Steering Wheel Position Sensor Centering
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Tools and Equipment
- Steering Damper
- Steering Gear
- Steering Gear Seal
Locations
Service and Repair
- Steering Gear Pitman Shaft Seal Replacement
- Steering Gear Boot Replacement (HP2)
- Steering Gear Boot Replacement (Without HP2)
- Steering Gear Replacement (Hydraulic Rack and Pinion)
- Steering Gear Replacement (HP2)
- Steering Gear Replacement (L96)
- Steering Gear Replacement (6.6L)
- Steering Gear Cylinder Pipe Assembly and Seals Replacement - Off Vehicle
- Steering Gear Pitman Shaft Over-Center Preload Adjustment - Off Vehicle
- Steering Gear Pitman Shaft and Housing Cover Replacement - Off Vehicle
- Stub Shaft Housing Replacement
Technical Service Bulletins
- Steering Mounted Controls Assembly
- Steering Mounted Controls Transmitter
- Steering Shaft
- Steering Shaft Coupler
- Steering Wheel
- Tie Rod
Service Precautions
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Symptoms - Power Steering System
- Power Steering System Test
- Power Steering Fluid Leaks
- Rattle, Clunk, or Shudder Noise from the Power Steering System (Without HP2)
- Rattle, Clunk, or Shudder Noise from the Power Steering System (HP2)
- Whine or Growl Noise from the Power Steering System (With Hydraulic Booster)
- Whine or Growl Noise from the Power Steering System (Without Hydraulic Booster)
- Whine or Growl Noise from the Power Steering System (Two-Mode)
- Poor Return of Steering Wheel
- Steering Effort Too Easy in One or Both Directions
- Steering Effort Hard in One or Both Directions (Standard)
- Steering Effort Hard in One or Both Directions (HP2)
- Component Tests and General Diagnostics
- Symptom Related Diagnostic Procedures
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Ball Joint
- Control Arm
- Cross-Member
- Front Steering Knuckle
- Sensors and Switches - Suspension
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Suspension Travel Bumper
- Torsion Bar
- Wheel Bearing
- Wheel Hub
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Wheels and Tires
- Vehicle Lifting
- Relays and Modules - Wheels and Tires
- Sensors and Switches - Wheels and Tires
- Tire Monitoring System
- Tires
- Wheels
- Wheel Bearing
- Wheel Hub
- Wheel Stud / Lug Nut
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Cabin Temperature Sensor / Switch
- Cabin Ventilation Grille
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Motor Power Control Module
- Condenser HVAC
- Control Module HVAC
- Coupler HVAC
- Discharge Air Temperature Sensor / Switch
- Evaporator Core
- Evaporator Temperature Sensor / Switch
- Expansion Block/Orifice Tube
- Heater Core
- Heater Hose
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Refrigerant Temperature Sensor
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Solar Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Programming and Relearning
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Indicator
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Roll Rate Sensor
- Seat Occupant Classification Module - Air Bag
- Seat Occupant Sensor
- Seat Position Sensor
- Side Air Bag
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Head Restraint System
- Knee Diverter
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Buckle Switch
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Retractor
- Seat Belt Tensioner
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Sensors and Switches - Restraints and Safety Systems
Service Precautions
Technical Service Bulletins
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Alarm Module
- Hood Sensor/Switch (For Alarm)
- Keyless Entry
- Security Lamp/Indicator
- Shock Sensor
- Tow Sensor
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
- Cellular Phone
- Collision Avoidance and Parking Assist Systems
- Exterior View Display Module
- Parking Assist Control Module
- Parking Assist Distance Sensor
- Parking Assist Warning Indicator
- Rear Vision Camera
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Scan Tool Testing and Procedures
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
- Driver / Vehicle Information Display Switch
- Emergency Contact Module
- Entertainment Systems
- Garage Door Opener Transmitter
- Global Positioning System
- Memory Positioning Systems
- Camera
- Navigation System
- Pedal Positioning System
- Pedal Positioning Sensor
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
Specifications
- Radio, Stereo, and Compact Disc
- Relays and Modules - Accessories and Optional Equipment
- Relay Module
- Sensors and Switches - Accessories and Optional Equipment
- Steering Mounted Controls Assembly
- Steering Mounted Controls Transmitter
- Towing / Trailer System
- Trailer Connector
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Symptoms - Cellular Communication
- Symptoms - Entertainment
- Symptoms - Navigation Systems
- Digital Radio Malfunction
- Dual DVD Rear Seat Entertainment Headrest Display Malfunction
- Dual DVD Rear Seat Entertainment Headrest Display Inoperative - One or More
- Dual DVD Rear Seat Entertainment Headrest Audio Malfunction
- Dual DVD Rear Seat Entertainment Headrest Video Does Not Synchronize
- Dual DVD Rear Seat Entertainment Headrest Wireless Headphones Malfunction
- Dual DVD Rear Seat Entertainment Headrest Remote Malfunction
- OnStar Global Positioning System (GPS) Data Not Current or Inaccurate
- Navigation System - Voice Recognition Malfunction
- OnStar Microphone Malfunction
- OnStar Audio Malfunction
- No Global Positioning System (GPS) Reception
- OnStar Button LED Malfunction
- OnStar Call Center Remote Function Requests Malfunction
- OnStar Button Malfunction
- OnStar Steering Wheel Control Functions Malfunction
- Radio Audio Malfunction at Rear Seat Audio (RSA) Control
- Rear Seat Radio Controls Inoperative
- Radio Displays CAL or CAL ERR
- Radio Displays LOC, LOCKED, or CODE
- Radio Does Not Interface with Personal Audio Link Module
- Radio Poor Reception
- Speaker Replacement Reference
- Speaker Malfunction
- Unable to Contact OnStar Call Center
- Video Display Malfunction
- Video Entertainment System Malfunction
- Video Entertainment System Remote Control Malfunction
- Video Entertainment System Wireless Headphone Malfunction
- OnStar Voice Recognition Malfunction
- Bluetooth Malfunction
- Personal Audio Link Module Malfunction
- Secondary and Configurable Customer Controls
- Scan Tool Testing and Procedures
- Symptom Related Diagnostic Procedures
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Body Control Module
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Technical Service Bulletins
- Auxiliary Step / Running Board
- Bumper
- Cabin Ventilation Grille
- Cowl
- Doors, Hood and Trunk
- Doors
- Front Door
- Rear Door
Technical Service Bulletins
- Fuel Door
- Hood
- Trunk / Liftgate
Technical Service Bulletins
- Doors
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Ash Tray
- Carpet
- Console
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Service and Repair
- Instrument Panel Insulator Replacement (With RPO SLT)
- Instrument Panel Insulator Replacement (Without RPO SLT)
- Instrument Panel Lower Center Trim Replacement
- Instrument Panel Lower Brace Bezel Replacement
- Instrument Panel Driver Knee Bolster Deflector Replacement (With RPO SLT)
- Instrument Panel Driver Knee Bolster Deflector Replacement (Without RPO SLT)
- Instrument Panel Trim Plate Replacement (Without RPO SLT)
- Instrument Panel Accessory Trim Plate Replacement (without RPO SLT)
- Instrument Panel Accessory Trim Plate Replacement (with RPO SLT)
- Instrument Panel Center Trim Panel Replacement (with RPO SLT)
- Instrument Panel Upper Trim Panel Replacement (With RPO SLT)
- Instrument Panel Upper Trim Panel Replacement (Without RPO SLT)
- Headlamp Switch Bezel Replacement (with RPO SLT)
- Instrument Panel Cluster Trim Plate Cover Replacement (With RPO SLT)
- Instrument Panel Cluster Trim Plate Cover Replacement (Without RPO SLT)
- Instrument Cluster Trim Panel Replacement (with RPO SLT)
- Instrument Cluster Trim Panel Replacement (without RPO SLT)
- Instrument Panel Outer Trim Cover Replacement (without RPO SLT)
- Instrument Panel Outer Trim Cover Replacement (with RPO SLT)
- Instrument Panel Upper Compartment Replacement
- Instrument Panel Storage Compartment Replacement
- Instrument Panel Compartment Access Hole Cover Replacement (without RPO SLT)
- Instrument Panel Compartment Access Hole Cover Replacement (with RPO SLT)
- Instrument Panel Lower Trim Panel Replacement
- Instrument Panel Upper Trim Panel with Windshield Defroster Nozzle Grille Replacement (without RPO SLT)
- Instrument Panel Upper Trim Panel with Windshield Defroster Nozzle Grille Replacement (with RPO SLT)
- Instrument Panel Center Support Bracket Replacement
- Instrument Panel Service Positioning (without SLT)
- Instrument Panel Service Positioning (with SLT)
- Instrument Panel Carrier Replacement
- Instrument Panel Carrier Support Replacement (With RPO SLT)
- Instrument Panel Carrier Support Replacement (Without RPO SLT)
Technical Service Bulletins
Tools and Equipment
- Drink Holders
- Glove Compartment
- Headliner
- Passenger Assist Handle
- Scuff Plate
- Sun Visor
- Trim Panel
Service and Repair
Specifications
Technical Service Bulletins
- Locks
- Door Locks
- Key
- Keyless Entry
- Power Locks
- Trunk / Liftgate Lock Cylinder
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Symptoms - Vehicle Access
- Power Door Lock Key Cylinder Switches Inoperative
- Door Ajar Indicator Malfunction (w/AN3)
- Door Ajar Indicator Malfunction (w/o AN3)
- Power Door Locks Malfunction (RPO AU3 Without AN3/DL3)
- Power Door Locks Malfunction (RPO AN3/DL3)
- Door Will Not Open/Close, Door Binding, or Locks, Handles, or Cylinders Do Not Function
- Scan Tool Testing and Procedures
- Symptom Related Diagnostic Procedures
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Mirrors
- Memory Positioning Systems
- Power Mirror Control Module
- Power Mirror Motor
- Power Mirror Switch
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Symptoms - Mirrors
- Heated Mirrors Malfunction (w/AN3, DL3)
- Heated Mirrors Malfunction (w/o AN3, DL3)
- Automatic Day-Night Mirrors Malfunction (With RPO DL3/DR4)
- Automatic Day-Night Mirrors Malfunction (Without RPO DL3/DR4)
- Power Mirror Folding Malfunction
- Power Mirrors Inoperative (With AN3, DL3)
- Power Mirrors Inoperative (w/o AN3, DL3)
- Programming and Relearning
- Symptom Related Diagnostic Procedures
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Paint, Striping and Decals
- Radiator Support
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Luggage / Roof Rack
- Sunroof / Moonroof
- Sun Shade
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Switch
- Sunroof / Moonroof Track
- Sunroof / Moonroof Windguard
- Sunroof / Moonroof Drain
- Sunroof / Moonroof Frame
- Sunroof / Moonroof Interior Trim Panel
- Sunroof / Moonroof Module
- Sunroof / Moonroof Panel
- Sunroof / Moonroof Weatherstrip
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
Technical Service Bulletins
- Seats
- Head Rest
- Head Restraint System
- Memory Positioning Systems
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Seat Back
- Seat Cover
- Seat Cushion
- Seat Fan
- Seat Temperature Element
- Seat Temperature Control Module
- Seat Temperature Switch
- Seat Latch
Description and Operation
Testing and Inspection
Service and Repair
- Procedures
- Removal and Replacement
- Driver or Passenger Seat Lumbar Support Replacement
- Front Seat Replacement - Bucket
- Front Center Seat Replacement
- Front Seat Adjuster Replacement (Manual)
- Front Seat Riser Finish Cover Replacement
- Front Seat Adjuster Track Finish Cover Replacement
- Front Seat Cup Holder Replacement
- Front Seat Armrest Replacement (AZ3)
- Front Seat Armrest Replacement (AE7)
- Front Seat Armrest Hinge Finish Cover Replacement
- Driver or Passenger Seat Cushion Frame Replacement
- Front Seat Recliner Knob Replacement
- Driver or Passenger Seat Lumbar Support Replacement (Manual)
- Lumbar Support Knob Replacement
- Rear Seat Replacement (Extended Cab with AM7)
- Rear Seat Replacement (Extended Cab with A68)
- Rear Seat Replacement (Light Duty Crew Cab with A68)
- Rear Seat Replacement (Heavy Duty Crew Cab with A68)
- Rear Seat Armrest Replacement (Crew Cab with RPO A68)
- Rear Seat Armrest Mount Panel Replacement (Crew Cab with A68)
- Rear Seat Recliner Replacement (Extended Cab with A68)
- Front Seat Armrest Lid Replacement
- Driver or Passenger Seat Recliner Handle Replacement
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Splash Guard
- Spoilers, Flaps, and Air Dams
- Tailgate
- Tie Down Hook / Bracket
- Towing Hook / Bracket
- Truck Bed
- Unibody
- Weatherstrip
Service Precautions
- Application and ID
Testing and Inspection
- Air/Wind Noise
- Squeaks and Rattles
- Vibration Diagnosis and Correction
- Description and Operation
- Specifications
- Diagnostic Information and Procedures
- Symptoms - Vibration Diagnosis and Correction
- Vibration Diagnosis, Starting Point, and Correction
- Vibration Analysis - Road Testing
- Component Rotational Speed Calculation
- Vibration Analysis - Tire and Wheel
- Vibration Analysis - Driveline
- Vibration Analysis - Hub and/or Axle Input
- Vibration Analysis - Engine
- Engine Order Classification
- Vibration Analysis - Engine/Accessory Isolation
- Vibration Analysis - Engine Balance
- Vibration Diagnostic Aids
- Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
- Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
- Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
- Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
- Vehicle-to-Vehicle Diagnostic Comparison
- Tire and Wheel Inspection
- Tire and Wheel Assembly Runout Measurement - On-Vehicle
- Tire and Wheel Assembly Runout Measurement - Off Vehicle
- Brake Rotor/Drum Balance Inspection
- Hub/Axle Flange and Wheel Stud Runout Inspection
- Tire and Wheel Assembly Isolation Test
- Vibration in Service-Stall Test (Non-Torque Sensitive)
- Vibration in Service-Stall Test (Torque Sensitive)
- Transfer Case Output Flange Runout Measurement
- Propeller Shaft Runout Measurement
- Torque Tube Input Flange Runout Measurement
- Pinion Flange Runout Measurement
- Differential Pinion Input Shaft Runout Measurement
- Driveline Working Angles Measurement
- Propeller Shaft Phasing Inspection
- Repair Instructions
- Tire and Wheel Assembly Balancing - Off Vehicle
- Tire and Wheel Assembly Balancing - On-Vehicle
- Tire-to-Wheel Match-Mounting (Vectoring)
- Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
- Driveline System Balance Adjustment (Without EVA)
- Driveline Working Angles Adjustment
- Propeller Shaft Phasing Correction
- Special Tools and Equipment
- Waterleaks
Specifications
Technical Service Bulletins
Tools and Equipment
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- Air Bag Deactivation Indicator
- Audible Warning Device
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Service and Repair
- Instrument Panel Insulator Replacement (With RPO SLT)
- Instrument Panel Insulator Replacement (Without RPO SLT)
- Instrument Panel Lower Center Trim Replacement
- Instrument Panel Lower Brace Bezel Replacement
- Instrument Panel Driver Knee Bolster Deflector Replacement (With RPO SLT)
- Instrument Panel Driver Knee Bolster Deflector Replacement (Without RPO SLT)
- Instrument Panel Trim Plate Replacement (Without RPO SLT)
- Instrument Panel Accessory Trim Plate Replacement (without RPO SLT)
- Instrument Panel Accessory Trim Plate Replacement (with RPO SLT)
- Instrument Panel Center Trim Panel Replacement (with RPO SLT)
- Instrument Panel Upper Trim Panel Replacement (With RPO SLT)
- Instrument Panel Upper Trim Panel Replacement (Without RPO SLT)
- Headlamp Switch Bezel Replacement (with RPO SLT)
- Instrument Panel Cluster Trim Plate Cover Replacement (With RPO SLT)
- Instrument Panel Cluster Trim Plate Cover Replacement (Without RPO SLT)
- Instrument Cluster Trim Panel Replacement (with RPO SLT)
- Instrument Cluster Trim Panel Replacement (without RPO SLT)
- Instrument Panel Outer Trim Cover Replacement (without RPO SLT)
- Instrument Panel Outer Trim Cover Replacement (with RPO SLT)
- Instrument Panel Upper Compartment Replacement
- Instrument Panel Storage Compartment Replacement
- Instrument Panel Compartment Access Hole Cover Replacement (without RPO SLT)
- Instrument Panel Compartment Access Hole Cover Replacement (with RPO SLT)
- Instrument Panel Lower Trim Panel Replacement
- Instrument Panel Upper Trim Panel with Windshield Defroster Nozzle Grille Replacement (without RPO SLT)
- Instrument Panel Upper Trim Panel with Windshield Defroster Nozzle Grille Replacement (with RPO SLT)
- Instrument Panel Center Support Bracket Replacement
- Instrument Panel Service Positioning (without SLT)
- Instrument Panel Service Positioning (with SLT)
- Instrument Panel Carrier Replacement
- Instrument Panel Carrier Support Replacement (With RPO SLT)
- Instrument Panel Carrier Support Replacement (Without RPO SLT)
Technical Service Bulletins
Tools and Equipment
- Dimmer Switch
- Door/Trunk Ajar Indicator/Lamp
- Driver / Vehicle Information Display Switch
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Lamp Out Indicator
- Low Tire Pressure Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Change Reminder Lamp
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Sensors and Switches - Instrument Panel
- Tire Monitoring System
Description and Operation
Testing and Inspection
- Symptoms - Displays and Gauges
- Charge Indicator Malfunction
- Chime Malfunction
- Compass Malfunction
- Driver Information Center Switch Malfunction
- Engine Coolant Temperature Gauge Inaccurate or Inoperative
- Engine Oil Pressure Indicator Malfunction
- Fuel Gauge Inaccurate or Inoperative (Single Tank)
- Fuel Gauge Inaccurate or Inoperative (Dual Tank)
- Hourmeter Inaccurate or Inoperative
- Water in Fuel Indicator Malfunction
- Instrument Cluster Gauges Inoperative
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Ambient Light Sensor
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Clearance Lamp
- Courtesy Lamp
- Dimmer Switch
- Dome Lamp
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Horn Relay
- Horn Switch
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Connector Views
- Electrical Diagrams
Specifications
- Lamp Out Indicator
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lighting Relay
- Turn Signals
Service Precautions
Description and Operation
Testing and Inspection
- Symptoms - Lighting
- Backup Lamps Malfunction (Automatic Transmission)
- Backup Lamps Malfunction (Manual Transmission)
- Courtesy Lamps Malfunction
- Daytime Running Lamps Malfunction
- Door Sill Illumination Malfunction
- Front Fog Lamps Malfunction
- Hazard Lamps Malfunction
- Headlamps Malfunction
- Interior Backlighting Malfunction (w/AN3)
- Interior Backlighting Malfunction (w/o AN3)
- Park, License, and/or Tail Lamps Malfunction
- Stop Lamps Malfunction
- Turn Signal Lamps and/or Indicators Malfunction
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Motor
- Power Window Relay
- Power Window Switch
- Window Glass
- Window Regulator
Description and Operation
Testing and Inspection
Service and Repair
- Front Side Door Window Regulator Replacement (Manual)
- Rear Side Door Window Regulator Replacement (Crew Cab, Manual)
- Rear Side Door Window Regulator Replacement (Crew Cab, Power)
- Rear Side Door Window Regulator Replacement (Extended Cab, Power)
- Rear Side Door Window Outer Sealing Strip Replacement (Crew Cab)
- Adhesive Installation of Stationary Windows (Rear Window)
- Adhesive Installation of Stationary Windows (Windshield)
- Body Side Window Replacement
- Front Side Door Window and Rear Side Door Window Switch Replacement (with DL8 and without SLT)
- Front Side Door Window Belt Inner Sealing Strip Replacement
- Front Side Door Window Front Channel and Rear Channel Replacement
- Front Side Door Window Outer Sealing Strip Replacement
- Front Side Door Window Rear Channel Replacement
- Front Side Door Window Regulator Motor Replacement
- Front Side Door Window Regulator Replacement (Power)
- Rear Side Door Window Inner Sealing Strip Replacement (Crew Cab)
- Rear Side Door Window Inner Sealing Strip Replacement (Extended Cab)
- Rear Side Door Window Outer Sealing Strip Replacement (Extended Cab)
- Rear Side Door Window Regulator Motor Replacement (Crew Cab)
- Rear Side Door Window Regulator Motor Replacement (Extended Cab)
- Rear Side Door Window Switch Replacement (Crew Cab)
- Rear Side Door Window Switch Replacement (Extended Cab)
- Rear Sliding Window Replacement
- Rear Window Replacement
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Windshield
Service Precautions
Technical Service Bulletins
- Wiper and Washer Systems
- Rain Sensor
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Washer Fluid Level Switch
- Windshield Washer Hose
- Windshield Washer Pump
- Windshield Washer Relay
- Windshield Washer Reservoir
- Wiper Arm
- Wiper Blade
- Wiper Motor
- Wiper Relay
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Electrical Diagrams
Specifications
Technical Service Bulletins
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Symptoms - Vehicle
- Description and Operation
- Diagnostic Information and Procedures
- Symptoms - Vibration Diagnosis and Correction
- Air Hose Test
- Air Pressure Test
- Air/Wind Noise
- Brake Rotor/Drum Balance Inspection
- Component Rotational Speed Calculation
- Differential Pinion Input Shaft Runout Measurement
- Driveline Working Angles Measurement
- Dust Leaks
- Engine Order Classification
- Hub/Axle Flange and Wheel Stud Runout Inspection
- Pinion Flange Runout Measurement
- Propeller Shaft Phasing Inspection
- Propeller Shaft Runout Measurement
- Soap Suds or Bubble Test
- Squeaks and Rattles
- Tire and Wheel Assembly Isolation Test
- Tire and Wheel Assembly Runout Measurement - Off Vehicle
- Tire and Wheel Assembly Runout Measurement - On-Vehicle
- Tire and Wheel Inspection
- Torque Tube Input Flange Runout Measurement
- Tracing Powder or Chalk Test
- Transfer Case Output Flange Runout Measurement
- Vehicle-to-Vehicle Diagnostic Comparison
- Vibration Analysis - Driveline
- Vibration Analysis - Engine
- Vibration Analysis - Engine Balance
- Vibration Analysis - Engine/Accessory Isolation
- Vibration Analysis - Hub and/or Axle Input
- Vibration Analysis - Road Testing
- Vibration Analysis - Tire and Wheel
- Vibration Diagnosis, Starting Point, and Correction
- Vibration Diagnostic Aids
- Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
- Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
- Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
- Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
- Vibration in Service-Stall Test (Non-Torque Sensitive)
- Vibration in Service-Stall Test (Torque Sensitive)
- Water Hose Test
- Waterleak Test Preparation
- Repair Instructions
- Body Waterleak Repair
- Driveline System Balance Adjustment
- Driveline Working Angles Adjustment
- Exterior Windnoise
- Interior Windnoise
- Propeller Shaft Phasing Correction
- Stationary Window Waterleak Repair
- Tire and Wheel Assembly Balancing - Off-Vehicle
- Tire and Wheel Assembly Balancing - On-Vehicle
- Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
- Tire-to-Wheel Match-Mounting (Vectoring)
- Specifications
- Special Tools and Equipment
- Component Tests and General Diagnostics
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for a Short to Voltage
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Troubleshooting with a Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- Testing Ground and Low Reference Circuits
- General Electrical Diagnostic Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
- Programming and Relearning
Locations
- Component Locations
- Connector Locations
- Ground Locations
- Splice Locations
- Harness Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- Arrows and Symbols
- Decimal and Metric Equivalents
- General Electrical Diagnostic Procedures
- Checking Aftermarket Accessories
- Circuit Testing
- Circuit Testing
- Troubleshooting with a Test Lamp
- Testing for a Short to Voltage
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing for Continuity
- Testing for Electrical Intermittents
- Testing for Intermittent Conditions and Poor Connections
- Testing for Short to Ground
- Troubleshooting with a Digital Multimeter
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- AFL/EPC Connectors
- Bosch Connectors (BSK)
- Bosch Connectors (ECM)
- Bosch Connectors (0.64)
- Bosch Connectors (2.8 JPT)
- Connector Position Assurance Locks
- Connector Repairs
- Delphi Connectors (Push to Seat)
- Delphi Connectors (Pull to Seat)
- Delphi Connectors (Micro .64)
- Delphi Connectors (Micro-Pack 100W)
- Delphi Connectors (Weather Pack)
- Delphi Connectors (12-Way)
- Delphi Connectors (Steering Gear)
- FCI Connectors (Lever Lock)
- FCI (SIR)
- FEP Connectors (Steering Gear)
- JST Connectors
- Kostal Connectors (Glow Plug Control Module)
- Kostal Connectors (Transmission)
- Molex Connectors
- Tyco/AMP Connectors (CM 42-Way)
- Tyco/AMP Connectors (43-Way)
- Tyco/AMP Connectors (Door Module)
- Tyco/AMP Connectors (102-Way Inline)
- Tyco/AMP Connectors (Seat)
- Tyco/AMP Connectors (SIR)
- Sumitomo Connectors
- Terminal Position Assurance Locks
- Tyco/AMP Connectors (Sensor)
- Tyco/AMP Connectors (0.25 Cap)
- Yazaki Connectors (2-Way)
- Yazaki Connectors (16-Way)
- Repairing Connector Terminals (Terminated Lead Repair)
- Repairing Connector Terminals (Terminal Repair)
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- GMLAN Wiring Repairs
- Heated Oxygen Sensor Wiring Repairs
- High Temperature Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Wiring Repairs
- US English/Metric Conversion
- Testing Ground and Low Reference Circuits
- Terminal Removal
- Exploded Views
- Connector Views
- Connector End Views By Number
- Splices By Number
- Connector End Views By Name
- Power and Ground Distribution
- Accelerator Pedal Position Sensor
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Indicator
- Air Bag Deactivation Switch
- Air Door, HVAC
- Air Flow Meter/Sensor
- Alarm Module, (Vehicle Antitheft)
- Alternator
- Ambient Temperature Sensor / Switch HVAC
- Amplifier, Sound System
- Audible Warning Device
- Auxiliary Battery Relay
- Back Window Motor
- Backup Lamp
- Battery Cable
- Battery Current Sensor
- Blower Motor
- Body Control Module
- Brake Booster Vacuum Sensor
- Brake Fluid Level Sensor/Switch
- Brake Lamp
- Brake Light Switch
- Camshaft Position Sensor
- Canister Purge Solenoid
- Canister Vent Valve
- Cellular Phone
- Center Mounted Brake Lamp
- Clearance Lamp
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch, ECM
- Combination Switch
- Compass
- Compressor Clutch
- Control Module HVAC
- Control Module, A/T
- Control Module, Transfer Case
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Dimmer Switch
- Dome Lamp
- Driver / Vehicle Information Display Switch
- Electronic Brake Control Module
- Engine Control Module
- Entertainment Systems
- Evaporator Temperature Sensor / Switch
- Exterior View Display Module
- Fluid Pressure Sensor/Switch, A/T
- Fog/Driving Lamp
- Four Wheel Drive Selector Switch
- Front Door Latch
- Front Door Window Motor
- Fuel Injector
- Fuel Pressure Control Module
- Fuel Pressure Sensor/Switch
- Fuel Pump
- Fuel Tank Pressure Sensor
- Garage Door Opener Transmitter
- Gear Sensor/Switch, Transfer Case
- Hazard Flasher Relay
- Hazard Warning Switch
- Headlamp
- Heated Glass Element
- Hood Sensor/Switch (For Alarm)
- Horn
- Ignition Coil
- Ignition Control Module
- Ignition Switch
- Impact Sensor
- Information Bus
- Instrument Cluster / Carrier
- Keyless Entry Receiver
- Knock Sensor
- Lateral Accelerometer
- License Plate Lamp
- Manifold Pressure/Vacuum Sensor
- Marker Lamp
- Memory Positioning Module
- Mirrors
- Oil Pressure Sensor
- Oxygen Sensor
- Parking Assist Control Module
- Parking Assist Distance Sensor
- Parking Brake Warning Switch
- Parking Lamp
- Pedal Positioning System
- Power Door Lock Switch
- Power Seat Motor
- Power Seat Motor Position Sensor
- Power Seat Switch
- Power Take-Off
- Power Window Relay
- Power Window Switch
- Pressure Regulating Solenoid, A/T
- Radiator Cooling Fan
- Radio/Stereo
- Rear Door Latch
- Rear Door Window Motor
- Rear Vision Camera
- Refrigerant Pressure Sensor / Switch, HVAC
- Seat Belt Buckle Switch
- Seat Belt Tensioner
- Seat Occupant Classification Module - Air Bag
- Seat Position Sensor
- Seat Temperature Control Module
- Seat Temperature Element
- Seat Temperature Switch
- Security Lamp/Indicator
- Shift Interlock, A/T
- Shift Solenoid, A/T
- Shifter A/T
- Shock Sensor, Antitheft
- Solar Sensor, HVAC
- Speaker
- Starter Motor
- Steering Angle Sensor
- Steering Mounted Controls Transmitter
- Steering Wheel
- Sunroof / Moonroof
- Tail Lamp
- Throttle Body
- Torque Converter Clutch Solenoid, A/T
- Tow Sensor, Antitheft
- Towing / Trailer System
- Trailer Brake Control Module
- Trailer Connector
- Trailer Lighting Relay
- Trailer Towing Relay
- Transfer Case Actuator
- Transmission Mode Switch, A/T
- Transmission Position Sensor/Switch, A/T
- Transmission Speed Sensor, A/T
- Transmission Temperature Sensor/Switch, A/T
- Turn Signal Lamp
- Turn Signal Switch
- Valve Deactivation Solenoid
- Vehicle Speed Sensor
- Wheel Speed Sensor
- Yaw Rate Sensor
- Electrical Diagrams
- Accessories and Optional Equipment
- Air Bag Systems
- Automatic Transmission/Transaxle
- Body Control Systems
- Brakes and Traction Control
- Cooling System
- Cruise Control
- Exhaust System
- Heated Glass Element
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Locks
- Manual Transmission/Transaxle
- Mirrors
- Power Take-Off
- Powertrain Management
- Seat Belt Systems
- Seats
- Starting and Charging
- Steering
- Sunroof / Moonroof
- Transfer Case
- Windows
- Wiper and Washer Systems
- Components
- Connectors
- Grounds
- Splices
- Harness
Specifications
- Electrical Specifications
- Mechanical Specifications
- Accessories and Optional Equipment
- Air Bag Systems
- Alignment
- Automatic Transmission/Transaxle
- System Specifications
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Fastener Tightening Specifications
- Transmission General Specifications
- End Play Specifications
- Low and Reverse Clutch Spacer Plate Selection
- Forward Clutch Backing Plate Selection
- Third and Fourth Clutch Backing Plate Selection
- Reverse Input Clutch Backing Plate Selection
- Fluid Pump Rotor and Slide Measurement
- Torque Converter End Play Specifications
- 1-2 Accumulator Piston Spring Selection
- Range Reference
- 2-4 Band Servo Piston Pin Selection
- Shift Speed
- Transmission Internal Mode Switch Logic
- Component Resistance
- Allison - Automatic Transmission
- Fastener Tightening Specifications
- Torque Converter Specifications
- Transmission General Specifications
- Pressure Switch Manifold (PSM) Logic
- Transmission Internal Mode Switch Logic
- Solenoid and Clutch Chart (PCS1, PCS2, SS1, SS2, and SS3)
- Solenoid and Clutch Chart (TCC PCS)
- Shift Speed (1-2 and 2-3 Shifts)
- Shift Speed (3-4, 4-5, 5-6, and CT Downshifts)
- End Play Specifications
- Selective Components Specifications
- Oil Pump Specifications
- 2ML70 - Automatic Transmission
- 6L45/6L50/6L80/6L90 - Automatic Transmission
- 4L60-E/4L65-E/4L70-E - Automatic Transmission
- Fluid Pan, A/T
- Shift Solenoid, A/T
- System Specifications
- Axle Shaft Assembly
- Body and Frame
- Brakes and Traction Control
- Clutch, M/T
- Cooling System
- Differential Assembly
- Drive/Propeller Shaft
- Engine
- System Specifications
- Camshaft Gear/Sprocket
- Cylinder Block Assembly
- Cylinder Head Assembly
- Intake Manifold
- Oil Pan, Engine
- Oil Pump, Engine
- Timing Components
- Exhaust System
- Flex Plate
- Flywheel
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Manual Transmission/Transaxle
- Powertrain Management
- Seat Belt Systems
- Starting and Charging
- Steering
- Suspension
- Transfer Case
- Wheels and Tires
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Tools and Equipment
Diagnostic Trouble Codes