Operation CHARM: Car repair manuals for everyone.

Transfer Case




Transfer Case Disassembled View

Case Components





1 - Adapter Stud

2 - Front Case Half

3 - Locating Pin

4 - Rear Output Shaft Bearing Outer Retaining Ring

5 - Rear Case Half

6 - Wiring Harness Bracket

7 - Vehicle Speed Sensor (VSS)

8 - VSS O-Ring

9 - Rear Output Shaft Bushing

10 - Rear Output Shaft Seal

11 - Oil Fill Plug

12 - Case Half Bolt

13 - Oil Drain Plug

14 - Locating Pin

15 - Front Output Shaft Seal

16 - Vent

17 - Input Shaft Seal

Internal Components





1 - Planetary Carrier Front Thrust Washer

2 - Planetary Pinion Gear Thrust Washer

3 - Planetary Pinion Gear

4 - Planetary Pinion Gear Thrust Washer

5 - Planetary Pinion Gear Shaft

6 - Planetary Carrier Rear Thrust Washer

7 - Input Shaft Rear Support Bearing

8 - Rear Output Shaft

9 - Annulus Gear

10 - Annulus Gear Retaining Ring

11 - Rear Output Shaft Bearing

12 - Rear Output Shaft Bearing Retaining Ring

13 - Speed Reluctor Wheel

14 - Rear Output Shaft Shipping Seal

15 - Sun Gear Bushing

16 - Sun Gear

17 - Viscous Coupling

18 - Drive Sprocket

19 - Driven Sprocket

20 - Front Output Shaft

21 - Front Output Shaft Cup Plug

22 - Front Output Shaft Rear Bearing

23 - Drive Chain

24 - Front Output Shaft Front Bearing

25 - Sun Gear Bearing

26 - Oil Restrictor

27 - Input Shaft

28 - Input Shaft Bushing

29 - Oil Scoop