Operation CHARM: Car repair manuals for everyone.

19. Engine Coolant Thermostat Housing Removal




Engine Coolant Thermostat Housing Removal




1. Disconnect and remove the turbocharger vane position sensor (1).




2. Remove the oil fill tube bolts (2).
3. Remove the oil fill tube (1).
4. Remove the oil fill tube O-ring seal (3).




5. Remove the fuel feed manifold assembly bolts (2).
6. Remove the fuel feed manifold assembly (1).




7. Disconnect the engine coolant temperature sensor (1) and the turbocharger coolant feed hose (2).




8. Remove the thermostat bypass pipe bolts (7).
9. Remove the thermostat housing bolts (5) and nuts (1).
10. Remove the thermostat housing (4).
11. Remove the thermostat housing gaskets (2).
12. Remove the thermostat housing studs (3).
13. Remove the thermostat bypass pipe O-ring seal (6).
14. Remove the turbocharger coolant return hose (8).




15. Remove the thermostat bypass pipe (2).
16. Remove the thermostat bypass pipe O-ring seal (1).