Rear of Vehicle Low
Rear of Vehicle Low
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.
Diagnostic Fault Information
Circuit/System Description
The Automatic Level Control (ALC) System uses the electronic suspension control module (ESCM), level sensors, compressor, and exhaust valve to increase or decrease air pressure in the system to control trim height. Battery voltage is supplied to the exhaust valve and compressor relay. The ESCM controls the ground circuits that activate the exhaust valve and compressor relay which maintain trim height based on the level sensor input voltage.
Diagnostic Aids
Inspect for the following conditions:
* Leaking lines or components-Perform the Automatic Level Control System Leak Test Automatic Level Control System Leak Test and Air Compressor Leak Test Air Compressor Leak Test as necessary.
* Performing the Suspension Position Calibration (With Z95) Suspension Position Calibration (With Z95)Suspension Position Calibration (Without Z95) Suspension Position Calibration (Without Z95) procedure may correct the condition.
Reference Information
Schematic Reference
Automatic Level Control Schematics Automatic Level Control
Connector End View Reference
Component Connector End Views Connector Views
Description and Operation
Automatic Level Control Description and Operation Automatic Level Control
Electrical Information Reference
* Circuit Testing Circuit Testing
* Connector Repairs Connector Repairs
* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections
* Wiring Repairs Wiring Repairs
Scan Tool Reference
Control Module References Control Module References for Scan Tool Information
Circuit/System Verification
Engine running, command the compressor relay ON and OFF with a scan tool. Listen for the compressor running or relay clicks.
Circuit/System Testing
1. Ignition OFF, disconnect the ALC relay.
2. Ignition ON, verify that a test lamp does not illuminate between the relay connector control circuit terminal 86 and ground.
• If the test lamp illuminates, test the control circuit for a short to voltage.
3. Verify that a test lamp illuminates between the relay connector B+ circuit terminal 85 and ground.
• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the ESC/ALC EXH fuse is open, test the relay coil B+ circuit for a short to ground. If all circuits test normal, test or replace the ELC relay.
4. Verify that a test lamp illuminates between the relay connector B+ circuit terminal 30 and ground.
• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the ALC/COMP fuse is open, test the compressor control circuit for a short to ground. If all circuits test normal, test or replace the ALC compressor.
5. Disconnect the harness connector at the air compressor.
6. Test for less than 2 ohms between the ALC compressor ground circuit terminal G and ground.
• If greater than the specified value, test the ground circuit for an open/high resistance.
7. Connect the harness connector at the ALC compressor.
8. Connect a 40A fused jumper wire between the relay connector B+ circuit terminal 30 and the control circuit terminal 87. Verify the ALC compressor is activated.
• If the ALC compressor does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the ALC compressor.
9. Connect a test lamp between the relay connector B+ circuit terminal 85 and the control circuit terminal 86.
10. Engine running, command the ALC compressor relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
• If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ESCM.
• If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ESCM.
11. Test the ELC relay.
• If the ELC relay fails the component test, replace the relay.
12. Ignition OFF, disconnect the harness connector at the ALC compressor.
13. Ignition ON, verify that a test lamp illuminates between the ALC compressor connector B+ circuit terminal B and ground.
• If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the ESC/ALC EXH fuse is open, test or replace the ALC compressor.
14. Connect a test lamp between the ALC compressor connector control circuit terminal C and the B+ circuit terminal B.
15. Engine running, command the exhaust valve solenoid ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
• If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ESCM.
• If the test lamp is always OFF, test the control circuit for an open/high resistance. If the circuit tests normal, replace the ESCM.
16. If all circuits test normal, test or replace the ALC compressor.
Component Testing
Relay Test
1. Ignition OFF, disconnect the relay.
2. Test for 50-200 ohm between terminals 85 and 86.
• If the resistance is not within the specified range, replace the relay.
3. Test for infinite resistance between the following terminals:
* 30 and 86
* 30 and 87
* 30 and 85
* 85 and 87
• If not the specified value, replace the relay.
4. Install a 20 amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2.0 ohm between terminals 30 and 87.
• If greater than the specified range, replace the relay.
Repair Instructions
Perform the Diagnostic Repair Verification Verification Tests after completing the diagnostic procedure.
* Relay Replacement (Attached to Wire Harness) Relay Replacement (Attached to Wire Harness)Relay Replacement (Within an Electrical Center) Relay Replacement (Within an Electrical Center)
* Air Compressor Replacement Air Compressor Replacement
* Suspension Position Calibration (With Z95) Suspension Position Calibration (With Z95)Suspension Position Calibration (Without Z95) Suspension Position Calibration (Without Z95)
* Control Module References Control Module References for electronic suspension control module (ESCM) replacement, programming and setup