Overhaul Procedure Steps

ENGINE OVERHAUL

NOTE: This article lists the sequential steps necessary to overhaul the engine.

^ For the specific step listed below, refer to that step under "Repair Instructions". Repair Instructions

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Clutch Pilot Bearing Removal
4. Exhaust Manifold Removal - Left Side
5. Exhaust Manifold Removal - Right Side
6. Oil Level Indicator and Tube Removal
7. Water Pump Removal
8. Crankshaft Balancer Removal
9. Valve Rocker Arm Cover Removal - Left Side
10. Valve Rocker Arm Cover Removal - Right Side
11. Intake Manifold Removal
12. Valve Rocker Arm and Push Rod Removal
13. Cylinder Head Removal - Left Side
14. Cylinder Head Removal - Right Side
15. Valve Lifter Removal
16. Oil Pan Removal
17. Oil Pump Removal
18. Engine Front Cover Removal
19. Timing Chain and Sprocket Removal
20. Balance Shaft Removal
21. Camshaft Removal
22. Piston, Connecting Rod, and Bearing Removal
23. Crankshaft Rear Oil Seal and Housing Removal
24. Crankshaft and Bearing Removal
25. Engine Block Plug Removal
26. Engine Block Cleaning and Inspection
27. Cylinder Boring and Honing
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Cleaning and Inspection
30. Piston and Connecting Rod Assemble
31. Crankshaft and Bearing Cleaning and Inspection
32. Crankshaft Balancer Cleaning and Inspection
33. Engine Flywheel Cleaning and Inspection
34. Camshaft and Bearings Cleaning and Inspection
35. Camshaft Bearing Removal
36. Camshaft Bearing Installation
37. Balancer Shaft Bearing Removal
38. Balance Shaft Cleaning and Inspection
39. Balancer Shaft Bearing Installation
40. Camshaft Timing Chain and Sprocket Cleaning and Inspection
41. Valve Rocker Arm and Push Rod Cleaning and Inspection
42. Valve Lifter and Guide Cleaning and Inspection
43. Cylinder Head Disassemble
44. Cylinder Head Cleaning and Inspection
45. Valve Guide Reaming, and Valve and Seat Grinding
46. Cylinder Head Assemble
47. Oil Pump Disassemble
48. Oil Pump Cleaning and Inspection
49. Oil Pump Assemble
50. Valve Rocker Arm Cover Cleaning and Inspection
51. Oil Pan Cleaning and Inspection
52. Intake Manifold Disassemble
53. Intake Manifold Cleaning and Inspection
54. Intake Manifold Assemble
55. Exhaust Manifold Cleaning and Inspection
56. Water Pump Cleaning and Inspection
57. Thread Repair
58. Service Prior to Assembly
59. Engine Block Plug Installation
60. Crankshaft and Bearing Installation
61. Crankshaft Rear Oil Seal and Housing Installation
62. Piston, Connecting Rod, and Bearing Installation
63. Camshaft Installation
64. Balance Shaft Installation
65. Timing Chain and Sprocket Installation
66. Engine Front Cover Installation
67. Oil Pump Installation
68. Oil Pan Installation
69. Crankshaft Balancer Installation
70. Valve Lifter Installation
71. Cylinder Head Installation - Left Side
72. Cylinder Head Installation - Right Side
73. Valve Rocker Arm and Push Rod Installation
74. Intake Manifold Installation
75. Valve Rocker Arm Cover Installation - Left Side
76. Valve Rocker Arm Cover Installation - Right Side
77. Oil Level Indicator and Tube Installation
78. Water Pump Installation
79. Exhaust Manifold Installation - Left Side
80. Exhaust Manifold Installation - Right Side
81. Clutch Pilot Bearing Installation
82. Engine Flywheel Installation
83. Engine Prelubing