Overhaul Procedure Steps
NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to that step under "Repair Instructions". Repair Instructions
1. Holding Fixture Installation
2. Turbine Speed Sensor Removal
3. Output Speed Sensor Removal
4. Transmission Vent Removal
5. Torque Converter Assembly Removal
6. Torque Converter Leak Test
7. Torque Converter Inspection
8. Transmission Fluid Inspection
9. Torque Converter End Play Inspection
10. Torque Converter Housing with Fluid Pump Assembly Removal
11. 1-2-3-4-5-6 Clutch Piston Housing Assembly Removal
12. Transmission Fluid Pan and Filter Assembly Removal
13. Wiring Harness Removal
14. Control Valve Assembly Removal
15. Rear Ball Bearing Removal
16. Low and Reverse Clutch Piston and Output Carrier Assembly Removal
17. Intermediate Carrier and Main Shaft Removal
18. Low and Reverse Clutch Removal
19. Input Carrier Removal
20. 2-6 Clutch Removal
21. 2-6 Clutch Piston Removal
22. 3rd, 5th and Reverse Clutch Removal
23. 3-5-Reverse Clutch Piston Removal
24. Torque Converter Housing from Pump Assembly Disassemble
25. Transmission Fluid Pressure Test Hole Plug, External Filter, and Fluid Cooler Pipe Retainer Removal
26. Oil Pump Disassemble
27. Oil Pump Inspection
28. Oil Pump Body Bushing Replacement
29. Oil Pump Locating Pin Replacement
30. Oil Pump Assemble
31. Transmission Fluid Pump Cover Disassemble
32. Stator Shaft Inspection
33. Stator Shaft Replacement
34. Stator Shaft Needle Bearing Replacement
35. Stator Shaft Bushing Replacement
36. Oil Pump Cover Thrust Washer Inspection
37. Transmission Fluid Pump Cover Assemble
38. 1-2-3-4-5-6 Clutch Piston Housing Disassemble
39. Turbine Shaft Bushing Inspection
40. Turbine Shaft Bushing Replacement
41. 1-2-3-4-5-6 Clutch Piston Housing Inspection
42. Direct Clutch Housing Bushing Replacement
43. 1-2-3-4 and 4-5-6 Clutch Housing Reluctor Wheel Replacement
44. 1-2-3-4 Clutch Fiber Plate Inspection
45. 1-2-3-4 Clutch Steel Plate Inspection
46. 1-2-3-4 Clutch Backing Plate Inspection
47. 1-2-3-4 Clutch Piston Inspection
48. 1-2-3-4 Clutch Piston Housing Inspection
49. Fiber 4-5-6 Clutch Plate Inspection
50. Steel 4-5-6 Clutch Plate Inspection
51. Input Sun Gear Thrust Washer Inspection
52. 1-2-3-4-5-6 Clutch Piston Housing Assemble
53. Transmission Fluid Filler Tube Plug and Transmission Case Locating Pin Replacement
54. Manual Shift Shaft, Detent Lever, and Position Switch Assembly Disassemble
55. Manual Shift Shaft, Detent Lever, and Position Switch Assembly Assemble
56. 3rd, 5th and Reverse Clutch Plate Inspection
57. 2-6 Clutch Plate Inspection
58. 2-6 Clutch Backing Plate Inspection
59. Low and Reverse Clutch Plate Inspection
60. Low and Reverse Clutch Backing Plate Inspection
61. Input Internal Ring Gear Inspection
62. Main Shaft Cleaning and Inspection
63. Input Carrier Assembly Disassemble
64. Input Carrier Assembly Inspection
65. Input Carrier Bushing Replacement
66. Input Carrier Thrust Washer Inspection
67. Input Carrier Assembly Assemble
68. Intermediate Internal Gear Inspection
69. Intermediate Carrier Assembly Disassemble
70. Intermediate Carrier Assembly Inspection
71. Intermediate Carrier Bushing Replacement
72. Output Carrier Internal Gear Inspection
73. Intermediate Carrier Assembly Assemble
74. Output Carrier Inspection
75. Output Shaft Thrust Bearing Race Replacement
76. Low and Reverse Clutch Housing Assembly Disassemble
77. Low and Reverse Clutch Housing Retaining Ring Replacement
78. Two-Wheel-Drive Output Shaft Bushing Inspection
79. Four-Wheel-Drive Output Shaft Bushing Inspection
80. Output Shaft Bushing Replacement
81. Low and Reverse Clutch Housing Assembly Assemble
82. Output Yoke Inspection
83. Control Valve Body Assembly Disassemble
84. Control Valve Body Cleaning and Inspection
85. Shift Solenoid Valve Disassemble
86. Shift Solenoid Valve Assemble
87. Main Valve Body Disassemble
88. Control Valve Body Locating Pin Replacement
89. Main Valve Body Assemble
90. Control Valve Body Assemble
91. 3rd, 5th and Reverse Clutch Installation
92. Input Carrier Assembly and 2-6 Clutch Installation
93. Low and Reverse Clutch Steel Plate Selection
94. Intermediate Carrier Assembly and Main Shaft Installation
95. Low and Reverse Clutch Installation
96. Park Pawl Installation
97. Output Shaft and Output Carrier Assembly Installation
98. Low and Reverse Clutch Piston Housing Installation
99. Control Valve Body Assembly Installation
100. Wiring Harness Installation
101. Transmission Fluid Pan and Filter Assembly Installation
102. 1-2-3-4-5-6 Clutch Piston Housing Assembly Installation
103. Torque Converter Housing with Fluid Pump Assembly Installation
104. Two-Wheel-Drive Low and Reverse Clutch Housing Spacer Measurement
105. Four-Wheel-Drive Low and Reverse Clutch Housing Spacer Measurement
106. Transmission End Play Measurement
107. Torque Converter Assembly Installation
108. Rear Oil Seal Installation
109. Four-Wheel-Drive Output Shaft Retaining Nut Installation
110. Transmission Vent Installation
111. Turbine Speed Sensor Installation
112. Output Speed Sensor Installation
113. Holding Fixture Removal