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Direct Clutch Housing Bushing Replacement




Direct Clutch Housing Bushing Replacement

Tools Required

* J 43778 Clutch Bushing Installer

* GE-8092 Driver Handle Universal Driver

Removal Procedure





Important:
DO NOT score the 1-2-3-4, 4-5-6 clutch housing bore when removing the clutch housing bushing.


1. Gently tap the bushing through the inside of the 1-2-3-4, 4-5-6 clutch housing until the bushing becomes dislodged.

2. Remove the bushing (2) from the 1-2-3-4, 4-5-6 clutch housing (1).

3. Remove any nicks or burrs with a crocus cloth.

Installation Procedure





1. Position the 1-2-3-4, 4-5-6 clutch housing (4) on a press so that the front of the housing is facing up.

Important:
The preferred method for installing the 1-2-3-4, 4-5-6 clutch housing bushing is to use the J 43778 and a press. If a press is not available, use the J 43778 and the GE-8092 Driver Handle.


2. If the bushing will be installed without a press, install the large end of J 43778 (2) onto GE-8092 Driver Handle (1).

3. Install a new bushing (3) onto J 43778 (2).

4. Using GE-8092 Driver Handle , press or drive the new bushing into the clutch housing.

The bushing depth measurement is flush to 0.25 mm (0.01 in) below the 1-2-3-4, 4-5-6 clutch housing surface.