Intake Manifold Replacement - Left Side

Intake Manifold Replacement - Left Side

Special Tools

J-37228 - Seal Cutter

For equivalent regional tools, refer to Special Tools Special Tools.

Removal Procedure

1. Remove the turbocharger. Refer to Turbocharger Replacement (LML) Turbocharger Replacement.

2. Remove the injection pump. Refer to Fuel Injection Pump Replacement Fuel Injection Pump Replacement.

3. Remove the left fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 2 (Left Side) Fuel Injection Fuel Rail Assembly Replacement - Bank 2 (Left Side).





Note:
The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes in order to avoid damage to the sealing surface.

4. Remove the left intake manifold bolts (1). Do not forget to remove the bolt inside the intake manifold tube.

5. Separate the intake manifold (2) from the cylinder head using J-37228 - cutter.

6. Remove the left intake manifold.

7. Inspect and clean. Refer to Intake Manifold Cleaning and Inspection Intake Manifold Cleaning and Inspection.

Installation Procedure





1. Apply a 2-3 mm (1/8 in) wide by 0.5-1.5 mm (1/16 in) high bead of sealant on the intake manifold mating surface. Refer to Adhesives, Fluids, Lubricants, and Sealers Adhesives, Fluids, Lubricants, and Sealers.





2. Install the intake manifold (2).

Left:

Caution:
Refer to Fastener Caution Fastener Caution.

3. Install the intake manifold bolts and nuts and tighten in sequence to 25 Nm (18 lb ft).

4. Install the injection pump. Refer to Fuel Injection Pump Replacement Fuel Injection Pump Replacement.

5. Install the left fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 2 (Left Side) Fuel Injection Fuel Rail Assembly Replacement - Bank 2 (Left Side).

6. Install the turbocharger. Refer to Turbocharger Replacement (LML) Turbocharger Replacement.