Intake Manifold Replacement - Right Side

Intake Manifold Replacement - Right Side

Special Tools

J-37228 - Seal Cutter

For equivalent regional tools, refer to Special Tools Special Tools.

Removal Procedure





1. Remove the turbocharger. Refer to Turbocharger Replacement (LML) Turbocharger Replacement.

2. Remove the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (Right Side) Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (Right Side).

3. Remove the injection pump. Refer to Fuel Injection Pump Replacement Fuel Injection Pump Replacement.

4. Remove the intake manifold bolts/nuts (1).

Note:
The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes in order to avoid damage to the sealing surfaces.

5. Remove the left intake manifold (2).

6. To prevent entry of debris in the cylinder head, tape the openings.

Installation Procedure





1. Apply a 2-3 mm (1/8 in) wide by 0.5-1.5 mm (1/16 in) high bead of sealant on the intake manifold mating surface. Refer to Adhesives, Fluids, Lubricants, and Sealers Adhesives, Fluids, Lubricants, and Sealers.





2. Install the intake manifold (2).

3. Install the intake manifold bolts/nuts (1).

4. Install the injection pump. Refer to Fuel Injection Pump Replacement Fuel Injection Pump Replacement.

Right:

Caution:
Refer to Fastener Caution Fastener Caution.

5. Tighten the intake manifold bolts/nuts in the sequence shown to 25 Nm (18 lb ft).

6. Install the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (Right Side) Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (Right Side).

7. Install the turbocharger. Refer to Turbocharger Replacement (LML) Turbocharger Replacement.