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MP 3010-NP0 - Transfer Case

Transfer Case Overhaul

NOTE: This article lists the sequential steps necessary to overhaul the transfer case.

^ For the specific step listed below, refer to that step under "Repair Instructions".

1. Transfer Case Disassemble
2. Transfer Case Front Half Cleaning and Inspection
3. Transfer Case Rear Half Cleaning and Inspection
4. Oil Pump Cleaning and Inspection
5. Rear Output Shaft Cleaning and Inspection
6. Front Output Shaft and Input Shaft Cleaning and Inspection
7. Drive Chain, Drive Sprocket, and Driven Sprocket Cleaning and Inspection
8. High/Low Shift Components Cleaning and Inspection
9. Two/Four Wheel Drive Shift Components Cleaning and Inspection
10. Four Wheel Drive Actuator Lever Shaft Bearing Replacement - Front
11. Four Wheel Drive Actuator Lever Shaft Bearing Replacement - Rear
12. Input Shaft Pilot Bearing Replacement
13. Front Output Shaft Front and Rear Bearing Replacement
14. Front Output Shaft Drive Sprocket Bearing Replacement
15. Transfer Case Assemble