Operation CHARM: Car repair manuals for everyone.

Excessive Exhaust Emissions (Odors)

DEFINITION
Vehicle fails an emission test. Vehicle has excessive "rotten egg" smell. Excessive odors do not necessarily indicate excessive emissions.

PRELIMINARY CHECKS
^ If EMISSION TEST shows excessive CO and HC, check items which cause vehicle to run RICH (HO2S voltage above 450 mV). Make sure engine is at normal operating temperature.
^ If EMISSION TEST shows excessive NOx, check items which cause vehicle to run LEAN or too hot.

SENSORS

NOTE: If a Tech 1 scan tool (or equivalent) indicates a very high engine coolant temperature and the system is running LEAN, check the Cooling System and for proper operation.

FUEL SYSTEM
^ Check for proper fuel filler cap.
^ Check fuel pressure.
Refer to Chart A-7B Fuel System Pressure Check. Testing and Inspection

Also refer to On-Board Diagnostic System Check.

NOTE: If test shows excessive NOx, check items which cause vehicle to run LEAN or too hot.

^ Check EVAP canister for proper operation, refer to Chart C-3A Evaporative Emission Canister Purge Valve Check. Testing and Inspection
^ Check fuel injectors. Perform fuel system pressure test and injector balance test.

IGNITION SYSTEM
^ Check for incorrect timing or excessive advance. See underhood "Vehicle Emission Control Information" label.
^ Check ignition system. Refer to Ignition System / System Diagnosis.
^ Check spark plugs, plug wires, and ignition components.

ADDITIONAL CHECKS
^ Check for vacuum leaks.
^ Check for lead contamination of three way catalytic converter (look for the removal of fuel filler neck restrictor).
^ Check for carbon buildup. Remove carbon with top engine cleaner. Follow instructions on can.
^ Check EGR valve for not opening, refer to Chart C-7A EGR System Check. Testing and Inspection
^ Check PCV valve for being plugged, stuck, or blocked PCV valve hose, or fuel in the crankcase.