Manual Transmission Assembly

INSTALL OR CONNECT

^ Tool Required:
- J 36850 Transjel(R) Transmission Assembly Lubricant





1. Input shaft with input shaft needle bearing onto main shaft.





2. Main shaft and input shaft assembly into lower case.
3. Move all gearshift shafts to their neutral position.

INSPECT
- Main shaft and countershaft components for smooth engagement and rotation. If the main shaft and countershaft fail to rotate smoothly, remove main shaft from lower case and inspect countershaft for binding.





4. Apply Loctite (tm) 599 RTV silicone sealer, or equivalent, to the upper case mating surface.
5. Upper case to lower case; secure with ten bolts.

Tighten
- Upper-to-lower case retaining bolts to 23 N.m (17 ft. lbs.).





6. Input shaft bearing retainer to upper and lower case; secure with eight bolts.





Tighten
- Input shaft bearing retainer bolts to 23 N.m (17 ft. lbs.). Apply Loctite (tm) 599 RTV sealer, or equivalent, to the rear case mating surface.

8. Rear case to rear of upper and lower case; secure with twelve bolts.

Tighten
- Rear case bolts to 23 N.m (17 ft. lbs.).

9. Apply Loctite (tm) 599 RTV silicone sealer, or equivalent, to the gearshift lever case mating surface.
10. Gearshift lever case to rear case; secure with ten bolts.

Tighten
- Gearshift lever case bolts to 17 N.m (13 ft. lbs.).





11. Clutch housing to upper and lower case; secure with eight bolts.

Tighten
- Clutch housing bolts to 45 N.m (33 ft. lbs.).





12. Clutch release bearing to input shaft.