Operation CHARM: Car repair manuals for everyone.

Case Porosity Repair - Tracker Transfer Case

1. Drive the vehicle for 24 km (15 miles) or until normal operating temperatures are reached.
2. Turn the ignition switch to the "OFF" position.
3. Clean the leak area with solvent and air dry.

CAUTION: Epoxy cement may cause skin irritation and eye damage. Read and follow all information on the container label as provided by the manufacturer.

4. Mix a sufficient of epoxy cement following the manufacturer's recommendations.
5. While the transfer case is 'hot, apply epoxy cement with a clean, dry soldering acid brush.
6. Allow the epoxy to cure for three hours before starting the engine.
7. Repeat the fluid leak diagnosis procedure to verify the repair.