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Body - Door(s), Clicking/Creaking Noises on Bumpy Roads

03-054

September 2, 2003

Applies To:
2003 Pilot - From VIN 2HKYF18..3H500001 thru 2HKYF18..3H545728

Clicking or Creaking From the Door(s)

SYMPTOM

Clicking or creaking from the doors while driving on a bumpy road.

PROBABLE CAUSE

The door seal sticks to and then releases from the door.

CORRECTIVE ACTION

Replace the door opening trim seal on the affected door(s).








PARTS INFORMATION





WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 72355-S9V-A11
H/C 7033327

Defect Code: 042

Contention Code: B07

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

REPAIR PROCEDURE





1. Remove the door sill and side outer trims, taking care not to bend or scratch the trim panel.

2. Remove the door opening trim seal by pulling it straight off.

3. Install the door opening trim seal by starting in the upper corner of the door area. Push the trim on with your palms or thumbs.

4. Install the door sill and side outer trims.

5. Repeat steps 1 thru 4 for any other affected door(s).

6. Test-drive the vehicle over a rough or bumpy road to make sure the noise is gone.





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