Transfer Assembly Installation

Transfer Assembly Installation
1. Clean the areas where the transfer assembly contacts the transmission with solvent or carburetor cleaner, and dry with compressed air. Then apply ATF to the contact areas. When installing the transfer assembly, be sure not to allow dust or other foreign particles to enter the transmission.





2. Install the new O-ring (A) on the transfer cover.
3. Install the dowel pin (B) in the transfer assembly (C), then install the transfer assembly and the harness clamp bracket (D).





4. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference mark (C).





5. Install the exhaust pipe (A) with the new gaskets (B).





6. Install the Primary HO2S harness clamp bracket (A) on the transmission, and clamp the harness with harness clamp (B).





7. Install the front subframe stiffener.





8. Connect the Primary HO2S connector (A), and install the connector on its connector bracket (B).
9. Refill the transmission with ATF.
10. Start the engine, and run it to normal operating temperature (the radiator fan comes on). Turn the engine OFF, and check the fluid level.